106873-2770 ZEXEL 9 400 618 385 BOSCH INJECTION-PUMP ASSEMBLY 9400618385 1068732770 me092643


 

Information injection-pump assembly

BOSCH 9 400 618 385 9400618385
ZEXEL 106873-2770 1068732770
MITSUBISHI ME092643 me092643
106873-2770 INJECTION-PUMP ASSEMBLY
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Buy INJECTION-PUMP ASSEMBLY 106873-2770 zexel genuine, new aftermarket engine parts with delivery

Service parts 106873-2770 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106087-7780
3. GOVERNOR 105487-6091
4. SUPPLY PUMP 105207-1140
5. AUTOM. ADVANCE MECHANIS 105636-1670
6. COUPLING PLATE 105663-0260
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105100-7430
11. Nozzle and Holder ME6H6045A
12. Open Pre:MPa(Kqf/cm2) 17.7{180}/21.6{220}
13. NOZZLE-HOLDER 105031-4500
14. NOZZLE 105015-7310
15. NOZZLE SET

Include in #1:

106873-2770 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 618 385 9400618385
ZEXEL 106873-2770 1068732770
MITSUBISHI ME092643 me092643


Zexel num
Bosch num
Firm num
Name
106873-2770 
106873-7270 
9 400 618 385 
ME092643  MITSUBISHI
INJECTION-PUMP ASSEMBLY
8DC92 K 14CD INJECTION PUMP ASSY PE8P PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   134424-1320
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-2-7-3- 4-5-6-8
Pre-stroke mm   4.8 4.75 4.85
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cyl.1-2
deg.   45 44.5 45.5
Difference between angles 2
Cal 1-7
deg.   90 89.5 90.5
Difference between angles 3
Cal 1-3
deg.   135 134.5 135.5
Difference between angles 4
Cal 1-4
deg.   180 179.5 180.5
Difference between angles 5
Cal 1-5
deg.   225 224.5 225.5
Difference between angles 6
Cal 1-6
deg.   270 269.5 270.5
Difference between angles 7
Cal 1-8
deg.   315 314.5 315.5
Injection quantity adjustment
Adjusting point   -
Rack position   9.3
Pump speed r/min   700 700 700
Each cylinder's injection qty mm3/st.   112.5 109.1 115.9
Basic   *
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_02
Adjusting point   C
Rack position   6.1+-0.5
Pump speed r/min   225 225 225
Each cylinder's injection qty mm3/st.   20 17 23
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_03
Adjusting point   A
Rack position   R1(9.3)
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   112.5 111.5 113.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_04
Adjusting point   B
Rack position   R1(9.3)
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   118.5 113.3 123.7
Difference in delivery mm3/st.   10.4 10.4 10.4
Fixing the lever   *
Injection quantity adjustment_05
Adjusting point   E
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   140 100 180
Fixing the lever   *
Remarks
After startup boost setting
 
Timer adjustment
Pump speed r/min   550--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   500
Advance angle deg.   0.5
Timer adjustment_03
Pump speed r/min   1100
Advance angle deg.   5 4.5 5.5
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 106873-2770
N:Pump speed R:Rack position (mm) (1)Adjust with speed control lever at full position (minimum-maximum speed specification) (2)Adjust with the load control lever in the full position (variable speed specification). (3)Tolerance for racks not indicated: +-0.05mm. (4)Excess fuel setting for starting: SXL (5)Damper spring setting (6)When air cylinder is operating.
----------
SXL=12+-0.1mm
----------

Speed control lever angle

Test data 106873-2770
F:Full speed I:Idle (1)- (2)Air cylinder's adjustable range (3)Pump speed = aa (4)Pump speed = bb (5)Pump speed cc
----------
aa=1250r/min bb=275r/min cc=800r/min
----------
a=(7deg) b=(7deg)+-5deg c=(12deg)+-5deg d=4.5deg+-5deg

0000000901

Test data 106873-2770
F:Full load I:Idle (1)Stopper bolt setting
----------

----------
a=10deg+-5deg b=23deg+-3deg

Stop lever angle

Test data 106873-2770
N:Engine manufacturer's normal use S:Stop the pump. (1)Rack position = aa (2)Stopper bolt setting (3)Rack position bb (4)Free (at delivery)
----------
aa=4-0.5mm bb=11.7mm
----------
a=45.5deg+7deg-5deg b=22deg+-5deg c=(10.5deg)

0000001501 MICRO SWITCH

Adjustment of the micro-switch Adjust the bolt to obtain the following lever position when the micro-switch is ON. (1)Speed N1 (2)Rack position Ra
----------
N1=325r/min Ra=5.6+-0.1mm
----------

Timing setting

Test data 106873-2770
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(40deg)




Information:

Literature Information
This manual contains recommended safety procedures, fluid systems specifications, operation instructions, maintenance information and basic troubleshooting along with basic repair information and should be stored in the pilot house or engine area. Read, study and keep it in a literature holder or literature storage area with other literature and engine information.Some photographs or illustrations in this manual show details or attachments that may be different from your engine. Guards and covers may have been removed for illustrative purposes. Continuing improvement and advancement of product design may have caused changes to your engine which are not included in this manual. Whenever a question arises regarding your engine, or this manual, please consult your Caterpillar dealer for the latest available information.Safety
The safety section lists basic safety precautions. In addition, this section identifies hazardous, warning situations. Read and understand the basic precautions listed in the safety section before operating or performing lubrication, maintenance and repair on this product.Operation
Operating techniques outlined in this manual are basic to assist with developing the skills and techniques required to operate the engine more efficiently and economically. Skill and techniques develop as the pilot gains knowledge of the engine and its capabilities.The operation section is a reference for experienced pilots, and photographs and illustrations guide the new pilot through correct procedures of inspecting, starting, operating and stopping the engine. This section also includes a discussion of gauges, indicators, features and controls.Maintenance
The maintenance section is a guide to engine care. Items in the Maintenance Schedule are referenced to detailed instructions that follow. The instructions and procedures are grouped by fuel consumption, service hours and/or calendar time maintenance intervals.Use fuel consumption first to determine intervals. Calendar intervals shown (daily, annually, etc.) may be used instead of service meter intervals if they provide more convenient schedules and approximate the indicated service meter reading.Recommended service should always be performed at the fuel consumption interval first. The actual operating environment of the engine also governs the maintenance schedule. Therefore, under extremely severe or freezing cold operating conditions, more frequent lubrication and maintenance than is specified in the Maintenance Schedule may be necessary.Maintenance Intervals
Perform maintenance on items at multiples of the original requirement. Each level and/or individual items in each level should be shifted ahead or back depending upon your specific maintenance practices, operation and application. We recommend that the maintenance schedules be reproduced and displayed near the engine as a convenient reminder. We also recommend that a maintenance record be maintained as part of the engine's permanent record.See the Maintenance Records section in this manual for information regarding documents that are generally accepted as proof of maintenance or repair. Your authorized Caterpillar engine dealer can assist you in tailoring your Maintenance Schedule to meet the needs of your operating environment.Overhaul
Your Caterpillar dealer offers a variety of options regarding overhaul programs. If you experience a major engine failure which necessitates removal of the engine from the hull, there are also numerous after failure overhaul options available from your Caterpillar dealer. Contact

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