106873-2320 ZEXEL 9 400 618 348 BOSCH INJECTION-PUMP ASSEMBLY 9400618348 1068732320 me098626


 

Information injection-pump assembly

BOSCH 9 400 618 348 9400618348
ZEXEL 106873-2320 1068732320
MITSUBISHI ME098626 me098626
106873-2320 INJECTION-PUMP ASSEMBLY
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Buy INJECTION-PUMP ASSEMBLY 106873-2320 zexel genuine, new aftermarket engine parts with delivery

Service parts 106873-2320 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106087-7840
3. GOVERNOR 105407-4670
4. SUPPLY PUMP 105237-5570
5. AUTOM. ADVANCE MECHANIS 105636-1970
6. COUPLING PLATE 105663-0390
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105100-4972
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2) 21.6{220}
13. NOZZLE-HOLDER 105030-4990
14. NOZZLE 105015-4580
15. NOZZLE SET

Include in #1:

106873-2320 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 618 348 9400618348
ZEXEL 106873-2320 1068732320
MITSUBISHI ME098626 me098626


Zexel num
Bosch num
Firm num
Name
106873-2320 
9 400 618 348 
ME098626  MITSUBISHI
INJECTION-PUMP ASSEMBLY
8DC9TC K 14CD INJECTION PUMP ASSY PE8P PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   131424-4620
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-2-7-3- 4-5-6-8
Pre-stroke mm   3.9 3.85 3.95
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cyl.1-2
deg.   45 44.5 45.5
Difference between angles 2
Cal 1-7
deg.   90 89.5 90.5
Difference between angles 3
Cal 1-3
deg.   135 134.5 135.5
Difference between angles 4
Cal 1-4
deg.   180 179.5 180.5
Difference between angles 5
Cal 1-5
deg.   225 224.5 225.5
Difference between angles 6
Cal 1-6
deg.   270 269.5 270.5
Difference between angles 7
Cal 1-8
deg.   315 314.5 315.5
Injection quantity adjustment
Adjusting point   A
Rack position   10.3
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   132 129 135
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   5.8+-0.5
Pump speed r/min   300 300 300
Average injection quantity mm3/st.   25 22.4 27.6
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   295 295 305
Fixing the lever   *
Rack limit   *
Timer adjustment
Pump speed r/min   900++
Advance angle deg.   0 0 0
Remarks
Do not advance until starting N = 900.
 
Timer adjustment_02
Pump speed r/min   900
Advance angle deg.   0.5
Timer adjustment_03
Pump speed r/min   -
Advance angle deg.   1 1 1
Remarks
Measure the actual speed, stop
 

Test data Ex:

Governor adjustment

Test data 106873-2320
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Idle sub spring setting: L1.
----------
K=12 L1=5.3-0.5mm
----------

Speed control lever angle

Test data 106873-2320
F:Full speed I:Idle (1)Set the pump speed at aa. (At delivery) (2)Pump speed = bb (3)Stopper bolt setting
----------
aa=910r/min bb=755r/min
----------
a=7deg+-5deg b=35deg+-5deg c=8deg+-5deg

Stop lever angle

Test data 106873-2320
N:Pump normal S:Stop the pump. (1)Normal
----------

----------
a=19deg+-5deg b=46deg+-5deg

Timing setting

Test data 106873-2320
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(40deg)




Information:

(1) Bore in rocker arm for shaft ... 24.803 0.013 mm (.9765 .0005 in) Diameter of rocker arm shaft ... 24.752 0.013 mm (.9745 .0005 in)(2) Put 5P3931 Anti-Seize Compound on all the threads of bolts that hold rocker arm shafts and tighten the bolts in the step sequence that follows:Step 1. Tighten bolts from 1 through 6 in number sequence to ... 270 27 N m (200 20 lb ft)Step 2. Tighten bolts from 1 through 6 in number sequence to ... 450 20 N m (330 15 lb ft)Step 3. Tighten bolts from 1 through 6 in number sequence again to ... 450 20 N m (330 15 lb ft) (3) Torque for locknut for valve adjustment screw ... 30 4 N m (22 3 lb ft)(4) Torque for locknut for bridge adjustment screw ... 30 4 N m (22 3 lb ft)(5) Valve lash: Intake valves ... 0.38 mm (.015 in)Exhaust valves ... 0.76 mm (.030 in)(6) Height to top of dowel ... 53.3 0.5 mm (2.10 .02 in)(7) Diameter of dowel ... 11.008 0.003 mm (.4334 .0001 in) Bore in bridge for dowel ... 11.13 0.05 mm (.438 .002 in)Bore in head for dowel ... 10.968 0.020 mm (.4318 .0008 in)(8) Diameter of valve lifter ... 27.896 0.013 mm (1.0983 .0005 in) Bore in block for valve lifter ... 27.953 0.019 mm (1.1005 .0008 in) See Guideline For Reusable Parts; Salvage Of Lifter Bores In 3400 Family Engines, Form No. SEBF8069 for the procedure, tooling and specifications needed to install 4W4588 Sleeves for salvage of the lifter bores in the cylinder block.(9) Guide springs must not be used again. Always install new guide springs. (10) 2N7229 Spring: Length under test force ... 74.2 mm (2.92 in)Test force ... 45 to 53 N (10 to 12 lb)Free length after test ... 114.3 mm (4.50 in)Outside diameter ... 29.7 mm (1.17 in)(11) Dowel length above top surface of rocker shaft support to be ... 12.7 1.0 mm (.50 .04 in)(12) Clearance for rocker arms (both ends) ... 0.30 to 1.40 mm (.012 to .055 in)(13) Use 2N7228 Washer as needed to get clearance (12). There must be a minimum of one 2N7228 Washer at each end of the rocker arm shaft. The bridge should be checked and/or adjusted each time the valves are adjusted. To check for wear use a dial indicator to measure the amount of wear on the bridge seat. Make sure the contact point on the dial indicator is small enough in diameter to get an accurate measurement. (A) Minimum dimension after reconditioning ... 16.51 mm (.650 in)(B) Allowable wear before reconditioning ... 0.13 mm (.005 in).Inspect the bridge seats for wear. Use the bridge again if the wear is 0.13 mm (.005 in) or less. When the wear seat is worn more than the

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