106871-8681 ZEXEL 9 400 618 292 BOSCH INJECTION-PUMP ASSEMBLY 9400618292 1068718681 220007370b


 

Information injection-pump assembly

BOSCH 9 400 618 292 9400618292
ZEXEL 106871-8681 1068718681
HINO 220007370B 220007370b
106871-8681 INJECTION-PUMP ASSEMBLY
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Buy INJECTION-PUMP ASSEMBLY 106871-8681 zexel genuine, new aftermarket engine parts with delivery

Service parts 106871-8681 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106087-7910
3. GOVERNOR 105489-2631
4. SUPPLY PUMP 105237-4050
5. AUTOM. ADVANCE MECHANIS 105683-0010
6. COUPLING PLATE 105664-0461
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105101-7183
11. Nozzle and Holder 236002252A
12. Open Pre:MPa(Kqf/cm2) 15.7(160)/24.5(250)
13. NOZZLE-HOLDER 105030-3482
14. NOZZLE 105015-8710
15. NOZZLE SET

Include in #1:

106871-8681 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 618 292 9400618292
ZEXEL 106871-8681 1068718681
HINO 220007370B 220007370b


Zexel num
Bosch num
Firm num
Name
106871-8681 
9 400 618 292 
220007370B  HINO
INJECTION-PUMP ASSEMBLY
F20C K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   134424-1020
Overflow valve opening pressure kPa   127 107 147
Overflow valve opening pressure kgf/cm2   1.3 1.1 1.5
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-8-6-2- 7-5-4-3
Pre-stroke mm   4.5 4.44 4.5
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-8
deg.   45 44.75 45.25
Difference between angles 2
Cal 1-6
deg.   90 89.75 90.25
Difference between angles 3
Cyl.1-2
deg.   135 134.75 135.25
Difference between angles 4
Cal 1-7
deg.   180 179.75 180.25
Difference between angles 5
Cal 1-5
deg.   225 224.75 225.25
Difference between angles 6
Cal 1-4
deg.   270 269.75 270.25
Difference between angles 7
Cal 1-3
deg.   315 314.75 315.25
Injection quantity adjustment
Adjusting point   A
Rack position   9.2
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   154.4 152.4 156.4
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   9.05
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   155.5 152.5 158.5
Fixing the lever   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   9.25
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   152.7 149.7 155.7
Fixing the lever   *
Injection quantity adjustment_04
Adjusting point   D
Rack position   9.25+-0. 5
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   143.5 139.5 147.5
Fixing the lever   *
Injection quantity adjustment_05
Adjusting point   E
Rack position   8.45
Pump speed r/min   1200 1200 1200
Average injection quantity mm3/st.   123.9 120.9 126.9
Fixing the lever   *
Injection quantity adjustment_06
Adjusting point   F
Rack position   3.8+-0.5
Pump speed r/min   225 225 225
Average injection quantity mm3/st.   12.1 9.1 15.1
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Injection quantity adjustment_07
Adjusting point   H
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   185 185 225
Fixing the lever   *
Remarks
After startup boost setting
 
Timer adjustment
Pump speed r/min   660
Advance angle deg.   0.3
Load   1/4
Timer adjustment_02
Pump speed r/min   800--
Advance angle deg.   1 0.7 1.3
Load   4/4
Timer adjustment_03
Pump speed r/min   880+50
Advance angle deg.   1 0.7 1.3
Load   3/4
Timer adjustment_04
Pump speed r/min   1100-50
Advance angle deg.   4.75 4.45 5.05
Load   4/4
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 106871-8681
N:Pump speed R:Rack position (mm) (1)Tolerance for racks not indicated: +-0.05mm. (2)Excess fuel setting for starting: SXL (3)Damper spring setting
----------
SXL=9.75+-0.1mm
----------

Speed control lever angle

Test data 106871-8681
F:Full speed
----------

----------
a=15.5deg+-5deg

0000000901

Test data 106871-8681
F:Full load I:Idle (1)Use the hole at R = aa (2)Stopper bolt setting
----------
aa=65mm
----------
a=10deg+-5deg b=44.5deg+-3deg

Stop lever angle

Test data 106871-8681
N:Pump normal S:Stop the pump.
----------

----------
a=15deg+-5deg b=64deg+-5deg

0000001501 RACK SENSOR

Test data 106871-8681
(VR) measurement voltage (I) Part number of the control unit (G) Apply red paint. (H): End surface of the pump 1. Rack sensor adjustment (-0620) (1)Fix the speed control lever at the full position (2)Set the speed to N1 r/min. (If the boost compensator is provided, apply boost pressure.) (3)Adjust the bobbin (A) so that the rack sensor's output voltage is VR+-0.01. (4)At that time, rack position must be Ra. (5)Apply G at two places. Connecting part between the joint (B) and the nut (F) Connecting part between the joint (B) and the end surface of the pump (H)
----------
N1=900r/min Ra=9.25mm
----------

Timing setting

Test data 106871-8681
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(80deg)




Information:

2. Put transmission in direct gear and the differential in the highest speed ratio. Operate vehicle at maximum engine speed and increase chassis dynamometer load until a speed of 50 rpm less than rated speed is reached (continuity light should be on). Maintain this speed for one minute and record the engine speed and wheel horsepower. If horsepower is low and poor maintenance is suspected, remove air cleaner and check horsepower again to see if a plugged air cleaner could be the problem.3a. If the wheel horsepower is correct, find the set point (balance point) of the engine (speed at which the load stop pin just touches the torque spring or stop bar). At this point the continuity light should flicker (go off and on dimly).If the set point (balance point) is correct, then the low power complaint cannot be validated. No further test or repairs are necessary.If the set point (balance point) is low, see Procedure No. 4.3b. If the wheel horsepower is below the correct value, find the set point (balance point) of the engine (speed at which the load stop pin just touches the torque spring or stop bar). At this point the continuity light should flicker (go off and on dimly).If the set point (balance point) is correct, see Procedure No. 5.If the set point (balance point) is low, see Procedure No. 4.4. If the set point (balance point) is low, the high idle will have to be increased to raise the set point (balance point) to the correct rpm (the point at which the continuity light just comes on). If the set point (balance point) is still low and high idle has been adjusted to maximum, disengage clutch while maximum throttle position is maintained. Now observe high idle rpm and, if lower than previously adjusted, check frame-to-engine-mount. A damaged or loose engine mount may put the linkage in a bind and prevent maximum governor position at load conditions.5. If the set point (balance point) was correct and the wheel horsepower was low, install the 1U5470 Engine Pressure Group and do the wheel horsepower test again as shown in Procedure No 2.At full load rpm, measure the boost and the fuel pressure. See Fuel Setting and Related Information Fiche to find the correct boost pressure for a particular engine (since the engine is in vehicle, be sure to make reference to the General Notes in the Fuel Setting and Related Information Fiche to determine the correct boost pressure with air cleaner and muffler installed). If boost is low, check connections ahead of turbine side of turbocharger for exhaust leaks and connections after compressor side of turbocharger for inlet air leaks.6. Check the air inlet restriction and exhaust back pressure.Air flow through the air cleaner and piping must not have a vacuum restriction (negative pressure difference between atmospheric air and air that has gone through air cleaner) of more than 635 mm (25 in) of water. Back pressure from the exhaust (pressure difference measurement between

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