106871-7781 ZEXEL 9 400 618 235 BOSCH INJECTION-PUMP ASSEMBLY 9400618235 1068717781 me090677


 

Information injection-pump assembly

BOSCH 9 400 618 235 9400618235
ZEXEL 106871-7781 1068717781
MITSUBISHI ME090677 me090677
106871-7781 INJECTION-PUMP ASSEMBLY
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Service parts 106871-7781 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106087-7420
3. GOVERNOR 105487-3381
4. SUPPLY PUMP 105207-1140
5. AUTOM. ADVANCE MECHANIS 105636-1610
6. COUPLING PLATE 105663-0260
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105100-7431
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2) 17.7(180)/21.6(220)
13. NOZZLE-HOLDER 105030-4980
14. NOZZLE 105015-7310
15. NOZZLE SET

Include in #1:

106871-7781 as INJECTION-PUMP ASSEMBLY

Cross reference number

Zexel num
Bosch num
Firm num
Name
106871-7781 
9 400 618 235 
ME090677  MITSUBISHI
INJECTION-PUMP ASSEMBLY
8DC82 * K




Information:

1. Remove all of bolts (1) and bolts (2) and (3).2. Use two 3/8"-16 NC forcing screws and remove stator (4) from the flywheel housing. 3. If necessary remove the lip type seal from stator (4) with a hammer and punch. 4. Remove the six O-ring seals (6) from the flywheel housing.5. Remove rotor (5) from the crankshaft. 6. Remove the seal ring from carrier (8).7. If necessary remove carrier (8) and sleeve (7) from rotor (5). The carrier and sleeve will have damage after removal. Use new parts for replacement.Install BrakeSaver
1. If the carrier and sleeve were removed from the rotor, heat the new parts to a maximum temperature of 300° F (149° C). 2. Install carrier (2) on rotor (3).3. Put 7M7260 Liquid Gasket Material on the outside diameter (4) of rotor (3) and let it dry. Install sleeve (1) on rotor (3) as shown. 4. Install seal ring (5) in the carrier. 5. Install two 3/4"-16 NF guide bolts (6) a minimum of 5 in. long in the crankshaft.6. Make sure the O-ring seal is on rear face of the crankshaft seal carrier and install rotor (3) on the guide bolts with the marked bolt hole of the rotor in alignment with the marked hole of the crankshaft. 7. Use tool (A) and a press to install the seal in stator (7) as shown. 8. Install O-ring seal in position on stator (7). Install O-ring seals (8) in the flywheel housing.9. Put stator (7) in position on the flywheel housing. 10. Put 9S3263 Thread Lock on the threads of the bolts that hold the stator and install them. Tighten all of bolts (9) evenly to a torque of 40 5 lb. ft. (55 7 N m). Tighten bolts (10) and (11) to a torque of 90 10 lb. ft. (120 14 N m).end by: a) install flywheel

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