106871-7191 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1068717191 me065877

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

ZEXEL 106871-7191 1068717191

MITSUBISHI ME065877 me065877

Price: query

Buy now
Add to cart Go to cart

Rating:

Buy INJECTION-PUMP ASSEMBLY 106871-7191 zexel genuine, new aftermarket engine parts with delivery

Service parts 106871-7191 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 106087-7010

3. GOVERNOR 105487-2900

4. SUPPLY PUMP 105207-1140

5. AUTOM. ADVANCE MECHANIS 105681-0171

6. COUPLING PLATE 105663-0390

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105100-7150

11. Nozzle and Holder

12. Open Pre:MPa(Kqf/cm2) 17.7(180)/21.6(220)

13. NOZZLE-HOLDER 105031-4500

14. NOZZLE 105015-6580

15. NOZZLE SET

Include in #1:

106871-7191 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 106871-7191 1068717191

MITSUBISHI ME065877 me065877

Zexel num

Bosch num

Firm num

Name

106871-7191

ME065877 MITSUBISHI

INJECTION-PUMP ASSEMBLY
8DC11 * K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600

Overflow valve opening pressure kPa 157 123 191

Overflow valve opening pressure kgf/cm2 1.6 1.25 1.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-2-7-3- 4-5-6-8

Pre-stroke mm 4.8 4.75 4.85

Beginning of injection position
Governor side NO.1

Difference between angles 1
Cyl.1-2 deg. 45 44.5 45.5

Difference between angles 2
Cal 1-7 deg. 90 89.5 90.5

Difference between angles 3
Cal 1-3 deg. 135 134.5 135.5

Difference between angles 4
Cal 1-4 deg. 180 179.5 180.5

Difference between angles 5
Cal 1-5 deg. 225 224.5 225.5

Difference between angles 6
Cal 1-6 deg. 270 269.5 270.5

Difference between angles 7
Cal 1-8 deg. 315 314.5 315.5

Injection quantity adjustment

Adjusting point -

Rack position 10

Pump speed r/min 700 700 700

Each cylinder's injection qty mm3/st. 129 125.1 132.9

Basic *

Fixing the rack *

Standard for adjustment of the maximum variation between cylinders *

Injection quantity adjustment_02

Adjusting point C

Rack position 6.1+-0.5

Pump speed r/min 225 225 225

Each cylinder's injection qty mm3/st. 20 17 23

Fixing the rack *

Standard for adjustment of the maximum variation between cylinders *

Injection quantity adjustment_03

Adjusting point A

Rack position R1(10)

Pump speed r/min 700 700 700

Average injection quantity mm3/st. 129 128 130

Basic *

Fixing the lever *

Injection quantity adjustment_04

Adjusting point B

Rack position R1(10)

Pump speed r/min 1100 1100 1100

Average injection quantity mm3/st. 131.7 126.3 137.1

Difference in delivery mm3/st. 10.8 10.8 10.8

Fixing the lever *

Injection quantity adjustment_05

Adjusting point E

Rack position -

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 160 140 180

Fixing the lever *

Remarks
After startup boost setting

Timer adjustment

Pump speed r/min 900

Advance angle deg. 1

Load 3/4

Timer adjustment_02

Pump speed r/min 1100

Advance angle deg. 5 4.5 5.5

Load 4/4

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Tolerance for racks not indicated: +-0.05mm. (2)Excess fuel setting for starting: SXL (3)Damper spring setting: DL (4)When air cylinder is operating.
----------
SXL=10.8+-0.1mm DL=4.3-0.2mm
----------

Speed control lever angle

(1)Set the pump speed at aa (2)Set the pump speed at bb.
----------
aa=1250r/min bb=690r/min
----------
a=21deg+-5deg b=7deg+-5deg

0000000901

F:Full load I:Idle (1)Stopper bolt setting
----------

----------
a=10deg+-5deg b=28deg+-3deg

Stop lever angle

N:Pump normal S:Stop the pump. (1)Rack position = aa (2)Stopper bolt setting (3)Rack position bb (4)Free (at shipping) (5)Drive side
----------
aa=4-0.5mm bb=11.7mm
----------
a=43deg+7deg-5deg b=21.5deg+-5deg c=(10.5deg)

0000001501 MICRO SWITCH

Adjustment of the micro-switch Adjust the bolt to obtain the following lever position when the micro-switch is ON. (1)Speed N1 (2)Rack position Ra
----------
N1=325r/min Ra=5.6+-0.1mm
----------

Timing setting

(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(40deg)

Information:

start by: a) remove flywheelb) remove electric starting motorc) remove air compressord) remove turbochargere) remove oil pan 1. Remove the bolts from collar (2) and elbow (1).2. Remove the bolts from support (3). Remove bolts (4) from behind the support.3. Remove the exhaust manifold and support. Remove O-ring seal (5) from between the support and flywheel housing. 4. Fasten tooling (A) and a hoist to the flywheel housing (6). Remove the bolts that hold the flywheel housing in position. Remove the flywheel housing. Weight of the housing is 80 lb. (36 kg).
Do not cause damage to the crankshaft rear seal when the flywheel housing is removed.
Install Flywheel Housing
1. Install a new gasket on the rear of the engine block. 2. Put clean SAE 30 engine oil on the crankshaft rear seal wear sleeve and on the rear seal (2).3. Fasten a hoist and tooling (A) to flywheel housing (1). Put the flywheel housing in position on the engine block.
Be careful not to cause damage to the rear seal.
4. Install the bolts that hold the flywheel housing to the cylinder block. 5. Remove tooling (A). Install O-ring seal (5) on the oil (supply) hole in the flywheel housing and between the support.6. Put exhaust manifold and support (6) in position on the flywheel housing.7. Put 9M3710 Anti-Seize Compound on the bolts that hold the exhaust manifold and support. Install the bolts in the support.8. Install the gaskets between exhaust manifold collar (4) and at the elbow (3). Install the bolts and nuts that hold the manifolds together.end by: a) install oil panb) install turbochargerc) install air compressord) install electric startere) install flywheel