106871-5550 ZEXEL F 01G 09U 0A2 BOSCH INJECTION-PUMP ASSEMBLY f01g09u0a2 1068715550

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH F 01G 09U 0A2 f01g09u0a2

ZEXEL 106871-5550 1068715550

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Cross reference number

BOSCH F 01G 09U 0A2 f01g09u0a2

ZEXEL 106871-5550 1068715550

Zexel num

Bosch num

Firm num

Name

106871-5550
106871-5551

F 01G 09U 0A2

INJECTION-PUMP ASSEMBLY
* K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8250

Bosch type code 1 688 901 101

Nozzle 105780-0120

Bosch type code 1 688 901 990

Nozzle holder 105780-2190

Opening pressure MPa 20.7

Opening pressure kgf/cm2 211

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600

Overflow valve 131425-0120

Overflow valve opening pressure kPa 157 123 191

Overflow valve opening pressure kgf/cm2 1.6 1.25 1.95

Tester oil delivery pressure kPa 255 255 255

Tester oil delivery pressure kgf/cm2 2.6 2.6 2.6

RED3 control unit part number 407910-3 960

RED3 rack sensor specifications mm 19

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-8-7-5- 4-3-6-2

Pre-stroke mm 4.7 4.67 4.73

Beginning of injection position
Governor side NO.1

Difference between angles 1
Cal 1-8 deg. 45 44.75 45.25

Difference between angles 2
Cal 1-7 deg. 90 89.75 90.25

Difference between angles 3
Cal 1-5 deg. 135 134.75 135.25

Difference between angles 4
Cal 1-4 deg. 180 179.75 180.25

Difference between angles 5
Cal 1-3 deg. 225 224.75 225.25

Difference between angles 6
Cal 1-6 deg. 270 269.75 270.25

Difference between angles 7
Cyl.1-2 deg. 315 314.75 315.25

Injection quantity adjustment

Rack position (13.4)

Vist V 1.85 1.85 1.85

Pump speed r/min 650 650 650

Average injection quantity mm3/st. 137 135 139

Max. variation between cylinders % 0 -4 4

Basic *

Injection quantity adjustment_02

Rack position (8.4)

Vist V 2.6 2.5 2.7

Pump speed r/min 335 335 335

Average injection quantity mm3/st. 14 12 16

Max. variation between cylinders % 0 -10 10

Governor adjustment

Pump speed r/min 750--

Advance angle deg. 0 0 0

Remarks
Q = 155+-2 (mm3/st) / N = 650 (r/min), beginning of effect

Governor adjustment_02

Pump speed r/min 700

Advance angle deg. 0.3

Remarks
Q=155+-2(mm3/st)/N=650 (r/min)

Governor adjustment_03

Pump speed r/min (750)

Advance angle deg. 2 1.7 2.3

Remarks
Q=155+-2(mm3/st)/N=650 (r/min)

Governor adjustment_04

Pump speed r/min 850

Advance angle deg. 2 1.7 2.3

Remarks
Q=87+-2(mm3/st)/N=850(r/min)

Governor adjustment_05

Pump speed r/min 1080

Advance angle deg. 7 6.7 7.3

Remarks
Q = 146+-2 (mm3/st) / N = 1100 (r/min), end of effect

Test data Ex:

Speed control lever angle

N:Pump normal S:Stop the pump. (1)Rack position = aa (2)Rack position bb
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aa=20mm bb=1mm
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a=27deg+-5deg b=37deg+-5deg

0000000901

(1)Pump vertical direction (2)Position of the coupling's key groove at the beginning of injection of the No. 8 cylinder. (3)- (4)-
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a=(90deg)

Stop lever angle

(Rs) rack sensor specifications (C/U) control unit part number (V) Rack sensor output voltage (R) Rack position (mm) 1. Confirming governor output characteristics (rack 19 mm, span 6 mm) (1)When the output voltages of the rack sensor are V1 and V2, check that the rack positions R1 and R2 in the table above are satisfied.
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Information:

This Program must be administered as soon as possible. When reporting the repair, use "PI1324" as the Part Number, "7751" as the Group Number, "56" as the Warranty Claim Description Code and "T" as the SIMS Description Code. Exception: If the repair is done after failure, use "PI1324" as the Part Number, "7751" as the Group Number, "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code.
Problem
The 1206437 and 1206438 Couplings used in the 1218021, 1218022, 1218023, and 1218024 Lines Group may slip off of the water piping during operation causing hot engine jacket water to escape from the jacket water circuit.Affected Product
Model & Identification Number
3606 (8RB571, 8RB588, 8RB589, 8RB599, 8RB600, 8RB610, 8RB614-617, 8RB631, 8RB632, 8RB634 , 8RB635)
3608 (6MC489-499, 6MC511, 6MC517, 6MC519, 6MC529)
3612 (9RC167, 9RC168, 9RC185, 9RC187, 9RC190, 9RC192, 9RC199, 9RC201-203, 9RC205, 9RC209-211 , 9RC213, 9RC217, 9RC223)
3616 (1PD184, 1PD198-205, 1PD207-211, 1PD223, 1PD224, 1PD226-231, 1PD237, 1PD238, 1PD245-248 , 1PD250, 1PD254-259, 1PD267, 1PD268)
Parts Needed
4 - 3E7424 Clamp4 - 1242732 Clamp1 - 1378788 Connector1 - 1378789 Connector1 - 1389817 Tube1 - 1389818 TubeAction Required
See attached rework procedure.
Owner Notification
U.S. and Canadian owners will receive the attached Owner Notification.
Service Claim Allowances
Parts Disposition
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
MAKE EVERY EFFORT TO COMPLETE THIS PROGRAM AS SOON AS POSSIBLE.
Attach.(1-Owner Notification)(2-Rework Procedure)Copy Of Owner Notification For U.S. And Canadian Owners
Rework Procedure
Procedure: Jacket Water Pump Inlet Connector - Illustration 1
1. Remove the old 1206437 Coupling.2. Measure the gap between the tube ends.If the dimension is within tolerance (104 10 mm) then skip to Step 4. If the tube is not within tolerance, it will need to be removed and either lengthened, or shortened, using the tube provided.3. If lengthening the tube, cut the tube far enough away from the expanded end that the 1389817 Extension will not extend past the taper inside the tube. If shortening the tube, cut and remove a section from the tube of appropriate length, and rejoin the tube by welding the 1389817 Extension between the two halves.4. Install the new 1378788 Coupling. Note that the short end of the coupling goes on the pump side. Tighten the 1242732 Hose Clamps to