Information injection-pump assembly
BOSCH
9 400 611 019
9400611019
ZEXEL
106871-5500
1068715500
NISSAN-DIESEL
1680197563
1680197563
Rating:
Service parts 106871-5500 INJECTION-PUMP ASSEMBLY:
1.
_
7.
COUPLING PLATE
8.
_
9.
_
11.
Nozzle and Holder
16600-97119
12.
Open Pre:MPa(Kqf/cm2)
15.7{160}/22.6{230}
14.
NOZZLE
Include in #1:
106871-5500
as INJECTION-PUMP ASSEMBLY
Cross reference number
BOSCH
9 400 611 019
9400611019
ZEXEL
106871-5500
1068715500
NISSAN-DIESEL
1680197563
1680197563
Zexel num
Bosch num
Firm num
Name
9 400 611 019
1680197563 NISSAN-DIESEL
INJECTION-PUMP ASSEMBLY
RG8 * K 14CD INJECTION PUMP ASSY PE8P PE
RG8 * K 14CD INJECTION PUMP ASSY PE8P PE
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105780-8250
Bosch type code
1 688 901 101
Nozzle
105780-0120
Bosch type code
1 688 901 990
Nozzle holder
105780-2190
Opening pressure
MPa
20.7
Opening pressure
kgf/cm2
211
Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600
Outer diameter - inner diameter - length (mm) mm 8-3-600
Overflow valve
131425-0120
Overflow valve opening pressure
kPa
157
123
191
Overflow valve opening pressure
kgf/cm2
1.6
1.25
1.95
Tester oil delivery pressure
kPa
255
255
255
Tester oil delivery pressure
kgf/cm2
2.6
2.6
2.6
RED3 control unit part number
407910-3
960
RED3 rack sensor specifications
mm
19
Direction of rotation (viewed from drive side)
Right R
Right R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right R
Right R
Injection order
1-8-7-5-
4-3-6-2
Pre-stroke
mm
4.7
4.67
4.73
Beginning of injection position
Governor side NO.1
Governor side NO.1
Difference between angles 1
Cal 1-8 deg. 45 44.75 45.25
Cal 1-8 deg. 45 44.75 45.25
Difference between angles 2
Cal 1-7 deg. 90 89.75 90.25
Cal 1-7 deg. 90 89.75 90.25
Difference between angles 3
Cal 1-5 deg. 135 134.75 135.25
Cal 1-5 deg. 135 134.75 135.25
Difference between angles 4
Cal 1-4 deg. 180 179.75 180.25
Cal 1-4 deg. 180 179.75 180.25
Difference between angles 5
Cal 1-3 deg. 225 224.75 225.25
Cal 1-3 deg. 225 224.75 225.25
Difference between angles 6
Cal 1-6 deg. 270 269.75 270.25
Cal 1-6 deg. 270 269.75 270.25
Difference between angles 7
Cyl.1-2 deg. 315 314.75 315.25
Cyl.1-2 deg. 315 314.75 315.25
Injection quantity adjustment
Rack position
(13.4)
Vist
V
1.85
1.85
1.85
Pump speed
r/min
650
650
650
Average injection quantity
mm3/st.
137
135
139
Max. variation between cylinders
%
0
-4
4
Basic
*
Injection quantity adjustment_02
Rack position
(8.4)
Vist
V
2.6
2.5
2.7
Pump speed
r/min
335
335
335
Average injection quantity
mm3/st.
14
12
16
Max. variation between cylinders
%
0
-10
10
Governor adjustment
Pump speed
r/min
750--
Advance angle
deg.
0
0
0
Remarks
Q = 155+-2 (mm3/st) / N = 650 (r/min), beginning of effect
Q = 155+-2 (mm3/st) / N = 650 (r/min), beginning of effect
Governor adjustment_02
Pump speed
r/min
700
Advance angle
deg.
0.3
Remarks
Q=155+-2(mm3/st)/N=650 (r/min)
Q=155+-2(mm3/st)/N=650 (r/min)
Governor adjustment_03
Pump speed
r/min
(750)
Advance angle
deg.
2
1.7
2.3
Remarks
Q=155+-2(mm3/st)/N=650 (r/min)
Q=155+-2(mm3/st)/N=650 (r/min)
Governor adjustment_04
Pump speed
r/min
850
Advance angle
deg.
2
1.7
2.3
Remarks
Q=87+-2(mm3/st)/N=850(r/min)
Q=87+-2(mm3/st)/N=850(r/min)
Governor adjustment_05
Pump speed
r/min
1000
Remarks
Q = 146+-2 (mm3/st) / N = 1100 (r/min), measure actual advance
Q = 146+-2 (mm3/st) / N = 1100 (r/min), measure actual advance
Governor adjustment_06
Pump speed
r/min
1080
Advance angle
deg.
7
6.7
7.3
Remarks
Q = 146+-2 (mm3/st) / N = 1100 (r/min), end of effect
Q = 146+-2 (mm3/st) / N = 1100 (r/min), end of effect
Test data Ex:
Speed control lever angle
N:Pump normal
S:Stop the pump.
(1)Rack position = aa
(2)Rack position bb
----------
aa=20mm bb=1mm
----------
a=27deg+-5deg b=37deg+-5deg
----------
aa=20mm bb=1mm
----------
a=27deg+-5deg b=37deg+-5deg
0000000901
(1)Pump vertical direction
(2)Position of the coupling's key groove at the beginning of injection of the No. 8 cylinder.
(3)-
(4)-
----------
----------
a=(90deg)
----------
----------
a=(90deg)
Stop lever angle
(Rs) rack sensor specifications
(C/U) control unit part number
(V) Rack sensor output voltage
(R) Rack position (mm)
1. Confirming governor output characteristics (rack 19 mm, span 6 mm)
(1)When the output voltages of the rack sensor are V1 and V2, check that the rack positions R1 and R2 in the table above are satisfied.
----------
----------
----------
----------
Information:
Problem
The tip of the fuel injector assembly may fail on certain 3176B Truck Engines.
Affected Product
Model & Identification Number
3176B (9CK629, 9CK632, 9CK634-636, 9CK639, 9CK644-646, 9CK649, 9CK650, 9CK652, 9CK671, 9CK680, 9CK681, 9CK683, 9CK748, 9CK751, 9CK788, 9CK789, 9CK806, 9CK807, 9CK813, 9CK837, 9CK843, 9CK847, 9CK848, 9CK977, 9CK979, 9CK1029, 9CK1049, 9CK1070, 9CK1086, 9CK1095, 9CK1096, 9CK1154, 9CK1168, 9CK1185, 9CK1222, 9CK1249, 9CK1293, 9CK1325, 9CK1336, 9CK1343, 9CK1347, 9CK1350, 9CK1381, 9CK1395, 9CK1403, 9CK1463, 9CK1530, 9CK1531, 9CK1561, 9CK1676, 9CK1707, 9CK1722, 9CK1766, 9CK1776, 9CK1797, 9CK1823, 9CK1860, 9CK1881, 9CK1883, 9CK2016, 9CK2017, 9CK2041, 9CK2060, 9CK2145, 9CK2190, 9CK2240, 9CK2242, 9CK2244, 9CK2251, 9CK2301, 9CK2328, 9CK2336, 9CK2354, 9CK2424, 9CK2460, 9CK2472, 9CK2495, 9CK2504, 9CK2509, 9CK2519, 9CK2587, 9CK2613, 9CK2621, 9CK2623, 9CK2673, 9CK2676, 9CK2692, 9CK2695, 9CK2702, 9CK2815, 9CK2817, 9CK2826, 9CK2852, 9CK2888, 9CK2912, 9CK2933, 9CK2943, 9CK2953, 9CK2974, 9CK2983, 9CK2987, 9CK2989, 9CK2993, 9CK2994, 9CK3005, 9CK3007, 9CK3045, 9CK3050, 9CK3071, 9CK3085, 9CK3086, 9CK3088, 9CK3093, 9CK3101, 9CK3103-3106, 9CK3108, 9CK3110, 9CK3111, 9CK3137, 9CK3141, 9CK3162, 9CK3180, 9CK3189, 9CK3197, 9CK3204, 9CK3257, 9CK3266, 9CK3280, 9CK3284, 9CK3287-3289, 9CK3296, 9CK3303, 9CK3322, 9CK3328, 9CK3329, 9CK3335, 9CK3384, 9CK3402, 9CK3462, 9CK3472, 9CK3477, 9CK3509, 9CK3536, 9CK3537, 9CK3543, 9CK3565, 9CK3575, 9CK3595, 9CK3607, 9CK3638, 9CK3645, 9CK3652, 9CK3676, 9CK3691, 9CK3725, 9CK3727, 9CK3739, 9CK3741, 9CK3752, 9CK3759, 9CK3770, 9CK3792, 9CK3797-3799, 9CK3815, 9CK3816, 9CK3819, 9CK3823, 9CK3846, 9CK3861, 9CK3863, 9CK3864, 9CK3868, 9CK3871, 9CK3873, 9CK3878, 9CK3905, 9CK3907, 9CK3910, 9CK3913, 9CK3955, 9CK3956, 9CK3961, 9CK3962, 9CK3964, 9CK3974, 9CK3975, 9CK3977, 9CK3989, 9CK4053, 9CK4055, 9CK4068, 9CK4075, 9CK4083, 9CK4085, 9CK4087, 9CK4097, 9CK4100, 9CK4102, 9CK4104, 9CK4113, 9CK4117, 9CK4142, 9CK4172, 9CK4189, 9CK4229, 9CK4245, 9CK4291, 9CK4295, 9CK4311, 9CK4313, 9CK4345, 9CK4348, 9CK4384, 9CK4399, 9CK4406, 9CK4410, 9CK4415, 9CK4416, 9CK4441, 9CK4442, 9CK4467, 9CK4476, 9CK4482, 9CK4504, 9CK4528, 9CK4529, 9CK4544, 9CK4546, 9CK4549, 9CK4554, 9CK4565, 9CK4570, 9CK4584, 9CK4590, 9CK4595, 9CK4616, 9CK4641, 9CK4652, 9CK4658, 9CK4659, 9CK4666-4668, 9CK4676, 9CK4706, 9CK4708, 9CK4712, 9CK4715, 9CK4722, 9CK4732, 9CK4741, 9CK4745, 9CK4748, 9CK4771, 9CK4793, 9CK4798, 9CK4802, 9CK4805, 9CK4816, 9CK4820, 9CK4824, 9CK4844, 9CK4845, 9CK4851, 9CK4853, 9CK4870, 9CK4879, 9CK4882, 9CK4887, 9CK4889, 9CK4892, 9CK4898, 9CK4901, 9CK4903-4905, 9CK4912, 9CK4914, 9CK4916, 9CK4935, 9CK4947, 9CK4949, 9CK4951, 9CK4963, 9CK4965, 9CK5003, 9CK5004, 9CK5024, 9CK5036, 9CK5037, 9CK5041, 9CK5044, 9CK5048, 9CK5063, 9CK5067, 9CK5070, 9CK5072, 9CK5085, 9CK5090, 9CK5091, 9CK5106, 9CK5114, 9CK5115, 9CK5117, 9CK5118, 9CK5131, 9CK5136, 9CK5138, 9CK5140, 9CK5148, 9CK5153, 9CK5173, 9CK5176, 9CK5177, 9CK5179, 9CK5230, 9CK5232, 9CK5233, 9CK5235-5238, 9CK5246, 9CK5248, 9CK5249, 9CK5254, 9CK5271, 9CK5306, 9CK5316, 9CK5331, 9CK5334, 9CK5350, 9CK5351, 9CK5353, 9CK5357, 9CK5365, 9CK5366, 9CK5375, 9CK5378, 9CK5388, 9CK5390, 9CK5392, 9CK5394, 9CK5395, 9CK5398, 9CK5405, 9CK5407, 9CK5415, 9CK5422, 9CK5434, 9CK5436, 9CK5446-5448, 9CK5457, 9CK5490-5492, 9CK5494, 9CK5496, 9CK5498-5500, 9CK5516, 9CK5534, 9CK5537, 9CK5539, 9CK5582, 9CK5585, 9CK5593, 9CK5604, 9CK5618, 9CK5623, 9CK5624, 9CK5647, 9CK5670, 9CK5676, 9CK5687, 9CK5695, 9CK5705, 9CK5725, 9CK5738, 9CK5746, 9CK5753, 9CK5757, 9CK5759, 9CK5769, 9CK5770, 9CK5771, 9CK5775, 9CK5779, 9CK5783, 9CK5794, 9CK5796, 9CK5798, 9CK5803, 9CK5804, 9CK5813, 9CK5821, 9CK5822, 9CK5831, 9CK5835, 9CK5843, 9CK5857, 9CK5874, 9CK5902, 9CK5906, 9CK5913, 9CK5915, 9CK5922, 9CK5925, 9CK5927, 9CK5938, 9CK5956, 9CK5959, 9CK5970, 9CK5974, 9CK5988, 9CK5991-5993, 9CK5997, 9CK6006, 9CK6014, 9CK6019, 9CK6035, 9CK6038, 9CK6039, 9CK6048, 9CK6057, 9CK6075, 9CK6077, 9CK6090, 9CK6110, 9CK6111, 9CK6124, 9CK6126, 9CK6135, 9CK6136, 9CK6156, 9CK6159, 9CK6161, 9CK6163, 9CK6172, 9CK6174, 9CK6180, 9CK6194, 9CK6213, 9CK6218, 9CK6219, 9CK6221, 9CK6222, 9CK6224, 9CK6231, 9CK6250, 9CK6253, 9CK6254, 9CK6256, 9CK6259, 9CK6272, 9CK6278, 9CK6280, 9CK6298, 9CK6305, 9CK6319, 9CK6331, 9CK6332, 9CK6364, 9CK6367, 9CK6371, 9CK6380, 9CK6385, 9CK6388, 9CK6391, 9CK6400, 9CK6402, 9CK6404, 9CK6405, 9CK6407, 9CK6413, 9CK6418, 9CK6422, 9CK6425, 9CK6430, 9CK6434, 9CK6445, 9CK6454, 9CK6468, 9CK6473, 9CK6478, 9CK6480, 9CK6518, 9CK6525, 9CK6535, 9CK6559,
The tip of the fuel injector assembly may fail on certain 3176B Truck Engines.
Affected Product
Model & Identification Number
3176B (9CK629, 9CK632, 9CK634-636, 9CK639, 9CK644-646, 9CK649, 9CK650, 9CK652, 9CK671, 9CK680, 9CK681, 9CK683, 9CK748, 9CK751, 9CK788, 9CK789, 9CK806, 9CK807, 9CK813, 9CK837, 9CK843, 9CK847, 9CK848, 9CK977, 9CK979, 9CK1029, 9CK1049, 9CK1070, 9CK1086, 9CK1095, 9CK1096, 9CK1154, 9CK1168, 9CK1185, 9CK1222, 9CK1249, 9CK1293, 9CK1325, 9CK1336, 9CK1343, 9CK1347, 9CK1350, 9CK1381, 9CK1395, 9CK1403, 9CK1463, 9CK1530, 9CK1531, 9CK1561, 9CK1676, 9CK1707, 9CK1722, 9CK1766, 9CK1776, 9CK1797, 9CK1823, 9CK1860, 9CK1881, 9CK1883, 9CK2016, 9CK2017, 9CK2041, 9CK2060, 9CK2145, 9CK2190, 9CK2240, 9CK2242, 9CK2244, 9CK2251, 9CK2301, 9CK2328, 9CK2336, 9CK2354, 9CK2424, 9CK2460, 9CK2472, 9CK2495, 9CK2504, 9CK2509, 9CK2519, 9CK2587, 9CK2613, 9CK2621, 9CK2623, 9CK2673, 9CK2676, 9CK2692, 9CK2695, 9CK2702, 9CK2815, 9CK2817, 9CK2826, 9CK2852, 9CK2888, 9CK2912, 9CK2933, 9CK2943, 9CK2953, 9CK2974, 9CK2983, 9CK2987, 9CK2989, 9CK2993, 9CK2994, 9CK3005, 9CK3007, 9CK3045, 9CK3050, 9CK3071, 9CK3085, 9CK3086, 9CK3088, 9CK3093, 9CK3101, 9CK3103-3106, 9CK3108, 9CK3110, 9CK3111, 9CK3137, 9CK3141, 9CK3162, 9CK3180, 9CK3189, 9CK3197, 9CK3204, 9CK3257, 9CK3266, 9CK3280, 9CK3284, 9CK3287-3289, 9CK3296, 9CK3303, 9CK3322, 9CK3328, 9CK3329, 9CK3335, 9CK3384, 9CK3402, 9CK3462, 9CK3472, 9CK3477, 9CK3509, 9CK3536, 9CK3537, 9CK3543, 9CK3565, 9CK3575, 9CK3595, 9CK3607, 9CK3638, 9CK3645, 9CK3652, 9CK3676, 9CK3691, 9CK3725, 9CK3727, 9CK3739, 9CK3741, 9CK3752, 9CK3759, 9CK3770, 9CK3792, 9CK3797-3799, 9CK3815, 9CK3816, 9CK3819, 9CK3823, 9CK3846, 9CK3861, 9CK3863, 9CK3864, 9CK3868, 9CK3871, 9CK3873, 9CK3878, 9CK3905, 9CK3907, 9CK3910, 9CK3913, 9CK3955, 9CK3956, 9CK3961, 9CK3962, 9CK3964, 9CK3974, 9CK3975, 9CK3977, 9CK3989, 9CK4053, 9CK4055, 9CK4068, 9CK4075, 9CK4083, 9CK4085, 9CK4087, 9CK4097, 9CK4100, 9CK4102, 9CK4104, 9CK4113, 9CK4117, 9CK4142, 9CK4172, 9CK4189, 9CK4229, 9CK4245, 9CK4291, 9CK4295, 9CK4311, 9CK4313, 9CK4345, 9CK4348, 9CK4384, 9CK4399, 9CK4406, 9CK4410, 9CK4415, 9CK4416, 9CK4441, 9CK4442, 9CK4467, 9CK4476, 9CK4482, 9CK4504, 9CK4528, 9CK4529, 9CK4544, 9CK4546, 9CK4549, 9CK4554, 9CK4565, 9CK4570, 9CK4584, 9CK4590, 9CK4595, 9CK4616, 9CK4641, 9CK4652, 9CK4658, 9CK4659, 9CK4666-4668, 9CK4676, 9CK4706, 9CK4708, 9CK4712, 9CK4715, 9CK4722, 9CK4732, 9CK4741, 9CK4745, 9CK4748, 9CK4771, 9CK4793, 9CK4798, 9CK4802, 9CK4805, 9CK4816, 9CK4820, 9CK4824, 9CK4844, 9CK4845, 9CK4851, 9CK4853, 9CK4870, 9CK4879, 9CK4882, 9CK4887, 9CK4889, 9CK4892, 9CK4898, 9CK4901, 9CK4903-4905, 9CK4912, 9CK4914, 9CK4916, 9CK4935, 9CK4947, 9CK4949, 9CK4951, 9CK4963, 9CK4965, 9CK5003, 9CK5004, 9CK5024, 9CK5036, 9CK5037, 9CK5041, 9CK5044, 9CK5048, 9CK5063, 9CK5067, 9CK5070, 9CK5072, 9CK5085, 9CK5090, 9CK5091, 9CK5106, 9CK5114, 9CK5115, 9CK5117, 9CK5118, 9CK5131, 9CK5136, 9CK5138, 9CK5140, 9CK5148, 9CK5153, 9CK5173, 9CK5176, 9CK5177, 9CK5179, 9CK5230, 9CK5232, 9CK5233, 9CK5235-5238, 9CK5246, 9CK5248, 9CK5249, 9CK5254, 9CK5271, 9CK5306, 9CK5316, 9CK5331, 9CK5334, 9CK5350, 9CK5351, 9CK5353, 9CK5357, 9CK5365, 9CK5366, 9CK5375, 9CK5378, 9CK5388, 9CK5390, 9CK5392, 9CK5394, 9CK5395, 9CK5398, 9CK5405, 9CK5407, 9CK5415, 9CK5422, 9CK5434, 9CK5436, 9CK5446-5448, 9CK5457, 9CK5490-5492, 9CK5494, 9CK5496, 9CK5498-5500, 9CK5516, 9CK5534, 9CK5537, 9CK5539, 9CK5582, 9CK5585, 9CK5593, 9CK5604, 9CK5618, 9CK5623, 9CK5624, 9CK5647, 9CK5670, 9CK5676, 9CK5687, 9CK5695, 9CK5705, 9CK5725, 9CK5738, 9CK5746, 9CK5753, 9CK5757, 9CK5759, 9CK5769, 9CK5770, 9CK5771, 9CK5775, 9CK5779, 9CK5783, 9CK5794, 9CK5796, 9CK5798, 9CK5803, 9CK5804, 9CK5813, 9CK5821, 9CK5822, 9CK5831, 9CK5835, 9CK5843, 9CK5857, 9CK5874, 9CK5902, 9CK5906, 9CK5913, 9CK5915, 9CK5922, 9CK5925, 9CK5927, 9CK5938, 9CK5956, 9CK5959, 9CK5970, 9CK5974, 9CK5988, 9CK5991-5993, 9CK5997, 9CK6006, 9CK6014, 9CK6019, 9CK6035, 9CK6038, 9CK6039, 9CK6048, 9CK6057, 9CK6075, 9CK6077, 9CK6090, 9CK6110, 9CK6111, 9CK6124, 9CK6126, 9CK6135, 9CK6136, 9CK6156, 9CK6159, 9CK6161, 9CK6163, 9CK6172, 9CK6174, 9CK6180, 9CK6194, 9CK6213, 9CK6218, 9CK6219, 9CK6221, 9CK6222, 9CK6224, 9CK6231, 9CK6250, 9CK6253, 9CK6254, 9CK6256, 9CK6259, 9CK6272, 9CK6278, 9CK6280, 9CK6298, 9CK6305, 9CK6319, 9CK6331, 9CK6332, 9CK6364, 9CK6367, 9CK6371, 9CK6380, 9CK6385, 9CK6388, 9CK6391, 9CK6400, 9CK6402, 9CK6404, 9CK6405, 9CK6407, 9CK6413, 9CK6418, 9CK6422, 9CK6425, 9CK6430, 9CK6434, 9CK6445, 9CK6454, 9CK6468, 9CK6473, 9CK6478, 9CK6480, 9CK6518, 9CK6525, 9CK6535, 9CK6559,