106871-5471 ZEXEL 9 400 618 168 BOSCH INJECTION-PUMP ASSEMBLY 9400618168 1068715471 1671397869

Problem
Under certain operating conditions, customers may complain of slow response and black smoke on certain 435 HP 3208 TA Marine Engines.
Affected Product
Model & Identification Number
Group 1
3208 (01Z25415-25417, 01Z25462, 01Z25463, 01Z25468-25470, 01Z25472, 01Z25475, 01Z25477, 01Z25481, 01Z25486, 01Z25491-25494, 01Z25499, 01Z25500, 01Z25541-25544, 01Z25554, 01Z25555, 01Z25574, 01Z25578, 01Z25579, 01Z25582, 01Z25584-25591, 01Z25596, 01Z25599-25602, 01Z25604, 01Z25605, 01Z25607-25617, 01Z25619, 01Z25620, 01Z25622-25625, 01Z25627, 01Z25629-25635, 01Z25639, 01Z25641-25643, 01Z25650-25652, 01Z25654, 01Z25655, 01Z25661, 01Z25664-25666, 01Z25668, 01Z25671, 01Z25673, 01Z25674, 01Z25678, 01Z25682, 01Z25683, 01Z25686-25688, 01Z25692, 01Z25693, 01Z25696-25698, 01Z25700-25702, 01Z25705-25707, 01Z25711-25717, 01Z25719, 01Z25720, 01Z25722, 01Z25724, 01Z25726, 01Z25728, 01Z25729, 01Z25736, 01Z25738, 01Z25742, 01Z25748, 01Z25750, 01Z25751, 01Z25753, 01Z25755, 01Z25760, 01Z25762, 01Z25764, 01Z25766, 01Z25771, 01Z25773, 01Z25775, 01Z25805-25807, 01Z25815-25817, 01Z25822, 01Z25823, 01Z25829-25833, 01Z25839-25841, 01Z25851-25853, 01Z25857-25860, 01Z25866-25872, 01Z25874, 01Z25876-25878, 01Z25880, 01Z25884-25890, 01Z25892, 01Z25894-25899, 01Z25901-25906, 01Z25909-25914, 01Z25916, 01Z25919-25923, 01Z25925, 01Z25927-25934, 01Z25938-25941, 01Z25944, 01Z25946, 01Z25948, 01Z25951-25953, 01Z25961, 01Z25962, 01Z25964, 01Z25966, 01Z25970-25973, 01Z25977, 01Z25978, 01Z25983, 01Z25984, 01Z25986-25988, 01Z25991-25995, 01Z25997, 01Z25999-26002, 01Z26004, 01Z26006-26014, 01Z26016-26018, 01Z26022, 01Z26023, 01Z26025-26027, 01Z26029-26032, 01Z26034-26051, 01Z26053-26062, 01Z26065, 01Z26066, 01Z26068, 01Z26070, 01Z26071, 01Z26073, 01Z26075-26088, 01Z26090-26107, 01Z26110-26113, 01Z26118-26121, 01Z26123, 01Z26124, 01Z26126-26128, 01Z26130-26133, 01Z26135-26140, 01Z26145-26149, 01Z26153-26155, 01Z26160-26162, 01Z26166, 01Z26169, 01Z26174, 01Z26175, 01Z26180, 01Z26181, 01Z26183-26187, 01Z26189, 01Z26193-26196, 01Z26200, 01Z26202, 01Z26205, 01Z26207, 01Z26218, 01Z26220, 01Z26226, 01Z26233-26235, 01Z26238, 01Z26245, 01Z26253, 01Z26254, 01Z26262, 01Z26264, 01Z26266, 01Z26270-26272, 01Z26274, 01Z26276, 01Z26282-26284, 01Z26289-26291, 01Z26296, 01Z26302-26305, 01Z26307, 01Z26308, 01Z26310, 01Z26311, 01Z26313, 01Z26315-26329, 01Z26331-26341, 01Z26343, 01Z26347-26349, 01Z26352-26356, 01Z26358, 01Z26359, 01Z26363-26367, 01Z26371, 01Z26372, 01Z26375, 01Z26377, 01Z26378, 01Z26381-26383, 01Z26385-26393, 01Z26395-26399, 01Z26401, 01Z26402, 01Z26406, 01Z26407, 01Z26409, 01Z26410, 01Z26415, 01Z26416, 01Z26420-26423, 01Z26425, 01Z26427-26431, 01Z26433, 01Z26435, 01Z26444-26448, 01Z26458-26462, 01Z26465-26475, 01Z26483, 01Z26484, 01Z26488-26507, 01Z26510-26513, 01Z26519, 01Z26521, 01Z26522, 01Z26525, 01Z26537-26540, 01Z26546-26549, 01Z26551-26555, 01Z26563, 01Z26568, 01Z26569, 01Z26571, 01Z26572, 01Z26587, 01Z26589, 01Z26593, 01Z26594, 01Z26599-26601, 01Z26606, 01Z26607, 01Z26611, 01Z26618, 01Z26622-26626, 01Z26628-26644, 01Z26646-26648, 01Z26651-26656, 01Z26658, 01Z26660, 01Z26662, 01Z26664, 01Z26666, 01Z26668, 01Z26670, 01Z26672-26674, 01Z26677-26682, 01Z26684-26686, 01Z26691, 01Z26692, 01Z26709-26712, 01Z26716-26722, 01Z26726, 01Z26727, 01Z26732-26736, 01Z26738, 01Z26745-26748, 01Z26750-26757, 01Z26760-26769, 01Z26771-26779, 01Z26785-26787, 01Z26792-26803, 01Z26810-26814, 01Z26818-26820, 01Z26823-26825, 01Z26828-26833, 01Z26836-26848, 01Z26850-26852, 01Z26854, 01Z26857, 01Z26862, 01Z26867, 01Z26868, 01Z26872, 01Z26873, 01Z26875, 01Z26876, 01Z26880, 01Z26886, 01Z26887, 01Z26889-26891, 01Z26897, 01Z26899-26901, 01Z26907, 01Z26909, 01Z26910, 01Z26912, 01Z26915-26920, 01Z26922, 01Z26925-26931, 01Z26933, 01Z26936-26941, 01Z26947-26949, 01Z26951-26956, 01Z26960-26962, 01Z26968, 01Z26974-26977, 01Z26983, 01Z26988, 01Z26990, 01Z26991, 01Z26994, 01Z26995, 01Z26997, 01Z27001-27005, 01Z27007-27009, 01Z27012, 01Z27013, 01Z27016, 01Z27017, 01Z27023-27027, 01Z27029, 01Z27031, 01Z27033, 01Z27035-27042, 01Z27044, 01Z27049, 01Z27050, 01Z27058, 01Z27060, 01Z27063-27066, 01Z27069-27081)
Group 2
3208 (01Z27085-27089, 01Z27092-27096, 01Z27098, 01Z27099, 01Z27103-27105, 01Z27112, 01Z27114-27117, 01Z27236, 01Z27238, 01Z27243, 01Z27249-27253, 01Z27260, 01Z27261, 01Z27269, 01Z27270, 01Z27275, 01Z27277, 01Z27279, 01Z27281, 01Z27295, 01Z27297-27300, 01Z27302, 01Z27304-27306, 01Z27308, 01Z27310-Up01Z27315, 01Z27317, 01Z27320-27327, 01Z27329-27331, 01Z27334, 01Z27335)
Parts Needed
Group 1
1 - 7M7273 Gasket-Turbo4 - 2N2766 Locknut1 - 1S4810 Gasket1 - 1S6595 Gasket1 - 1055060 Turbo Group-Basic8 - 1153354 Nozzle Assembly-Fuel InjectorGroup 2
8 - 1153354 Nozzle Assembly-Fuel InjectorAction Required
Parts Stock
Remove all 1005866 Turbocharger Groups and 1010060 Fuel Injection Nozzle Assemblies from Parts Stock.
Group 1
Replace the existing turbocharger and fuel injection nozzles with a new 1055060 Basic Turbocharger Group and eight new 1153354 Fuel Injection Nozzle Assemblies.
Group 2
Replace the existing fuel injection nozzles with eight new 1153354 Fuel Injection Nozzle Assemblies.
If "GD" is stamped on the front cover, the rework has already been performed. Do not perform the rework again.
Service Claim Allowances
Parts Stock
Submit one claim for all 1005866 Turbocharger Groups and 1010060 Fuel Injection Nozzle Assemblies removed from Parts Stock.
US and