106871-5391 ZEXEL F 01G 09U 09U BOSCH INJECTION-PUMP ASSEMBLY f01g09u09u 1068715391


 

Information injection-pump assembly

BOSCH F 01G 09U 09U f01g09u09u
ZEXEL 106871-5391 1068715391
106871-5391 INJECTION-PUMP ASSEMBLY
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Buy INJECTION-PUMP ASSEMBLY 106871-5391 zexel genuine, new aftermarket engine parts with delivery

Service parts 106871-5391 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106080-5730
3. GOVERNOR 105952-1300
4. SUPPLY PUMP 105237-4710
5. AUTOM. ADVANCE MECHANIS 105683-0350
6. COUPLING PLATE 105663-0570
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105110-7651
11. Nozzle and Holder 16600-97160
12. Open Pre:MPa(Kqf/cm2) 15.7{160}/22.6{230}
13. NOZZLE-HOLDER 105041-3150
14. NOZZLE
15. NOZZLE SET 105019-0591

Include in #1:

106871-5391 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH F 01G 09U 09U f01g09u09u
ZEXEL 106871-5391 1068715391


Zexel num
Bosch num
Firm num
Name
106871-5391 
106871-5392 
F 01G 09U 09U 
   
INJECTION-PUMP ASSEMBLY
* K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8250
Bosch type code   1 688 901 101
Nozzle   105780-0120
Bosch type code   1 688 901 990
Nozzle holder   105780-2190
Opening pressure MPa   20.7
Opening pressure kgf/cm2   211
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   131425-0120
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   255 255 255
Tester oil delivery pressure kgf/cm2   2.6 2.6 2.6
RED3 control unit part number   407910-3 960
RED3 rack sensor specifications mm   19
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-8-7-5- 4-3-6-2
Pre-stroke mm   4.4 4.37 4.43
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cal 1-8
deg.   45 44.75 45.25
Difference between angles 2
Cal 1-7
deg.   90 89.75 90.25
Difference between angles 3
Cal 1-5
deg.   135 134.75 135.25
Difference between angles 4
Cal 1-4
deg.   180 179.75 180.25
Difference between angles 5
Cal 1-3
deg.   225 224.75 225.25
Difference between angles 6
Cal 1-6
deg.   270 269.75 270.25
Difference between angles 7
Cyl.1-2
deg.   315 314.75 315.25
Injection quantity adjustment
Rack position   (13.2)
Vist V   1.87 1.87 1.87
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   128 126 130
Max. variation between cylinders %   0 -4 4
Basic   *
Injection quantity adjustment_02
Rack position   (8.6)
Vist V   2.6 2.5 2.7
Pump speed r/min   390 390 390
Average injection quantity mm3/st.   16 14 18
Max. variation between cylinders %   0 -10 10
Governor adjustment
Pump speed r/min   750--
Advance angle deg.   0 0 0
Remarks
Start
 
Governor adjustment_02
Pump speed r/min   700
Advance angle deg.   0.3
Governor adjustment_03
Pump speed r/min   (880)
Advance angle deg.   2 1.7 2.3
Governor adjustment_04
Pump speed r/min   -
Advance angle deg.   2 1.7 2.3
Remarks
Measure the actual speed.
 
Governor adjustment_05
Pump speed r/min   1000
Advance angle deg.   3.6 3.6 3.6
Governor adjustment_06
Pump speed r/min   1100
Advance angle deg.   7 6.7 7.3
Remarks
Finish
 

Test data Ex:

Speed control lever angle

Test data 106871-5391
N:Pump normal S:Stop the pump. (1)Rack position = aa (2)Rack position bb
----------
aa=20mm bb=1mm
----------
a=27deg+-5deg b=37deg+-5deg

0000000901

Test data 106871-5391
(1)Pump vertical direction (2)Position of the coupling's key groove at the beginning of injection of the No. 8 cylinder. (3)- (4)-
----------

----------
a=(90deg)

Stop lever angle

Test data 106871-5391
(Rs) rack sensor specifications (C/U) control unit part number (V) Rack sensor output voltage (R) Rack position (mm) 1. Confirming governor output characteristics (rack 19 mm, span 6 mm) (1)When the output voltages of the rack sensor are V1 and V2, check that the rack positions R1 and R2 in the table above are satisfied.
----------

----------




Information:

Caterpillar: Confidential Yellow
PARTS STOCK ACTION ONLY - INJECTOR SLEEVES, CYLINDER HEAD GROUPS , AND CYLINDER HEAD ASSEMBLIES FOR 3176 ENGINES NEED TO BE REMOVED FROM PARTS STOCK - PI7259 - AMILES US AND CANADA, TRUCK TEPS
  The information supplied in this service letter may not be valid after the termination date of this program.   Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.
U-235 TT-16 PARTS STOCK ACTION ONLY 1100, 1125 PI7259 Termination Date
February 28, 1991
Problem
The 4P4735 Injector Sleeve used in 3176 Engines has been canceled and replaced by a 4P7135 Injector Sleeve. A new process is used to install the new injector sleeves in the cylinder heads.
Action Required
Remove all of the following cylinder head assemblies, cylinder head groups, and injector sleeves from parts stock. 7E0582 Cylinder Head Assembly 4P4735 Injector Sleeve 0R2824 Cylinder Head Group 0R2828 Cylinder Head Group 0R2830 Cylinder Head Assembly 0R2831 Cylinder Head Assembly
Service Claim Allowances
Submit one claim for all 7E0582 Cylinder Head Assemblies, 4P4735 Injector Sleeves, 0R2824 Cylinder Head Groups, 0R2828 Cylinder Head Groups, 0R2830 Cylinder Head Assemblies, and 0R2831 Cylinder Head Assemblies removed from parts stock.
Parts Disposition
***** U.S. and Canadian Dealers ***** Return all 7E0582 Cylinder Head Assemblies, 0R2824 Cylinder Head Groups, 0R2828 Cylinder Head Groups, 0R2830 Cylinder Head Assemblies, and 0R2831 Cylinder Head Assemblies that are removed from parts stock and a copy of the claim to: Caterpillar Inc. Attn: Bill Camden 202 Cardinal Dr. Corinth, Ms 38834 ***** All Other Dealers ***** Any parts removed (with the exception of cores used for Caterpillar Remanufactured parts) can be rendered useless and scrapped immediately upon completion of the repair.

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