106871-4170 ZEXEL 9 400 619 668 BOSCH INJECTION-PUMP ASSEMBLY 9400619668 1068714170

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH 9 400 619 668 9400619668

ZEXEL 106871-4170 1068714170

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Buy INJECTION-PUMP ASSEMBLY 106871-4170 zexel genuine, new aftermarket engine parts with delivery

Service parts 106871-4170 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 106080-5860

3. GOVERNOR 105489-4860

4. SUPPLY PUMP 105237-4660

5. AUTOM. ADVANCE MECHANIS 105683-0440

6. COUPLING PLATE 105664-2190

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105101-7850

11. Nozzle and Holder

12. Open Pre:MPa(Kqf/cm2) 14.7{150}/24.5{250}

13. NOZZLE-HOLDER 105030-3500

14. NOZZLE 105029-1290

15. NOZZLE SET

Include in #1:

106871-4170 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 619 668 9400619668

ZEXEL 106871-4170 1068714170

Zexel num

Bosch num

Firm num

Name

106871-4170

9 400 619 668

INJECTION-PUMP ASSEMBLY
K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600

Overflow valve 134424-0820

Overflow valve opening pressure kPa 127 107 147

Overflow valve opening pressure kgf/cm2 1.3 1.1 1.5

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-8-6-2- 7-5-4-3

Pre-stroke mm 4.5 4.44 4.5

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-8 deg. 45 44.75 45.25

Difference between angles 2
Cal 1-6 deg. 90 89.75 90.25

Difference between angles 3
Cyl.1-2 deg. 135 134.75 135.25

Difference between angles 4
Cal 1-7 deg. 180 179.75 180.25

Difference between angles 5
Cal 1-5 deg. 225 224.75 225.25

Difference between angles 6
Cal 1-4 deg. 270 269.75 270.25

Difference between angles 7
Cal 1-3 deg. 315 314.75 315.25

Injection quantity adjustment

Adjusting point A

Rack position 9.2

Pump speed r/min 700 700 700

Average injection quantity mm3/st. 157.6 155.6 159.6

Max. variation between cylinders % 0 -2 2

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point B

Rack position 9.1

Pump speed r/min 500 500 500

Average injection quantity mm3/st. 160.7 157.7 163.7

Fixing the lever *

Injection quantity adjustment_03

Adjusting point D

Rack position 9.25+-0. 5

Pump speed r/min 1100 1100 1100

Average injection quantity mm3/st. 143.7 139.7 147.7

Fixing the lever *

Injection quantity adjustment_04

Adjusting point E

Rack position 8.5

Pump speed r/min 1200 1200 1200

Average injection quantity mm3/st. 129 126 132

Fixing the lever *

Injection quantity adjustment_05

Adjusting point F

Rack position 3.9+-0.5

Pump speed r/min 225 225 225

Average injection quantity mm3/st. 12.6 9.6 15.6

Max. variation between cylinders % 0 -15 15

Fixing the rack *

Injection quantity adjustment_06

Adjusting point G

Rack position 9.85+-0. 1

Pump speed r/min 300 300 300

Average injection quantity mm3/st. 178.5 174.5 182.5

Fixing the lever *

Remarks
Startup boost setting

Injection quantity adjustment_07

Adjusting point H

Rack position -

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 188 188 208

Fixing the lever *

Remarks
After startup boost setting

Timer adjustment

Pump speed r/min 600--

Advance angle deg. 0 0 0

Load 1/4

Remarks
Start

Timer adjustment_02

Pump speed r/min 550

Advance angle deg. 0.3

Load 1/4

Timer adjustment_03

Pump speed r/min 700--

Advance angle deg. 1 0.7 1.3

Load 4/4

Timer adjustment_04

Pump speed r/min 900+50

Advance angle deg. 1 0.7 1.3

Load 3/4

Timer adjustment_05

Pump speed r/min 1050+-25

Advance angle deg. 2.75 -22.25 27.75

Load 4/4

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Lever ratio: RT (2)Target shim dimension: TH (3)Tolerance for racks not indicated: +-0.05mm. (4)Set idle at point K (N = N1, R = R1) and confirm that the injection quantity does not exceed Q1 at point J (N = N2). (5)Excess fuel setting for starting: SXL (6)Damper spring setting
----------
RT=0.8 TH=2.9mm N1=300r/min R1=3.9mm N2=1150r/min Q1=3mm3/st SXL=9.85+-0.1mm
----------

Speed control lever angle

F:Full speed
----------

----------
a=15.5deg+-5deg

0000000901

F:Full load I:Idle (1)Use the hole at R = aa (2)Stopper bolt setting
----------
aa=39mm
----------
a=39deg+-5deg b=43.5deg+-3deg

Stop lever angle

N:Pump normal S:Stop the pump. (1)Rack position = aa (at delivery) (2)Set the stopper bolt (apply red paint). (3)Use the pin at R = bb (4)Lever free
----------
aa=12+-0.1mm bb=37mm
----------
a=(9deg)+-5deg b=9deg+-5deg c=35deg+-5deg

Timing setting

(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=16deg
----------
a=(80deg)

Information:

22Mar2007
B99R
D99L
E99U
H74D
N73R
P70C
Z237
Z377
Before/After
(Limited distribution)
PRODUCT SUPPORT PROGRAM FOR REWORKING INJECTOR HEIGHT SETTINGS ON CERTAIN 2007 C13 ENGINES.
1290 PS42366
This Program must be administered either before or after failure.In either case the decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS42366" as the Part Numberand "7755" as the Group Number. If administered before failure, use "56" as the Warranty Claim Description Code and "T" as the SIMS Description code.If administered after failure, use "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code.
The information supplied in this service letter may not be valid after the termination date of this program.Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.
TERMINATION DATE
31Mar2009
PROBLEM
The existing injector height can be misadjusted on certain 2007 C13 Engines. If the injector height is set incorrectly it can/will cause an engine misfire.
AFFECTED PRODUCT
Model Identification Number
C13 LEE01022-01025, 1028, 1034, 1036, 1039, 1042, 1045, 1048-1052, 1055-1056, 1058, 1062, 1070-1071, 1073, 1079-1081, 1083, 1096, 1099-1100, 1103, 1117, 1119, 1127-1128, 1185-1186, 1188-1192, 1198, 1202, 1211-1212, 1219-1220
PARTS NEEDED
No parts needed for this program
ACTION REQUIRED
Perform Electronic Unit Injector-Adjust on all six injectors listed under Testing and Adjusting in Media Number RENR9808-04.
SERVICE CLAIM ALLOWANCES
Product smu/age whichever comes first Caterpillar Dealer Suggested Customer Suggested
Parts % Labor Hrs% Parts % Labor Hrs% Parts % Labor Hrs%
0-150000 miles,
0-12 mo 100.0% 100.0% 0.0% 0.0% 0.0% 0.0%
This is a 2.2-hour job
PARTS DISPOSITION
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.