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106871-4134 ZEXEL F 019 Z20 234 BOSCH INJECTION-PUMP ASSEMBLY f019z20234 1068714134


 

Information injection-pump assembly

BOSCH F 019 Z20 234 f019z20234
ZEXEL 106871-4134 1068714134
106871-4134 INJECTION-PUMP ASSEMBLY
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Cross reference number

BOSCH F 019 Z20 234 f019z20234
ZEXEL 106871-4134 1068714134


Zexel num
Bosch num
Firm num
Name
106871-4134 
F 019 Z20 234 
  DPICO
INJECTION-PUMP ASSEMBLY
EF750 Q

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil   ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm) mm   8-3-600
Overflow valve   134424-0820
Overflow valve opening pressure kPa   127 107 147
Overflow valve opening pressure kgf/cm2   1.3 1.1 1.5
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right   R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right   R
Injection order   1-8-6-2- 7-5-4-3
Pre-stroke mm   4.4 4.34 4.4
Beginning of injection position
Drive side   NO.1
Difference between angles 1
Cal 1-8 deg.   45 44.75 45.25
Difference between angles 2
Cal 1-6 deg.   90 89.75 90.25
Difference between angles 3
Cyl.1-2 deg.   135 134.75 135.25
Difference between angles 4
Cal 1-7 deg.   180 179.75 180.25
Difference between angles 5
Cal 1-5 deg.   225 224.75 225.25
Difference between angles 6
Cal 1-4 deg.   270 269.75 270.25
Difference between angles 7
Cal 1-3 deg.   315 314.75 315.25
Injection quantity adjustment
Adjusting point   A
Rack position   9.5
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   120 117 123
Max. variation between cylinders %   0 -4 4
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   9.6
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   121.8 119.8 123.8
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   10.4
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   150 147 153
Max. variation between cylinders %   0 -4 4
Fixing the lever   *
Injection quantity adjustment_04
Adjusting point   D
Rack position   5.4+-0.5
Pump speed r/min   225 225 225
Average injection quantity mm3/st.   11.5 8.5 14.5
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Injection quantity adjustment_05
Adjusting point   E
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   140 140 160
Fixing the lever   *
Remarks
After startup boost setting  
Injection quantity adjustment_06
Adjusting point   F
Rack position   9.4+-0.5
Pump speed r/min   1175 1175 1175
Average injection quantity mm3/st.   126 121 131
Max. variation between cylinders %   0 -5 5
Fixing the lever   *
Timer adjustment
Pump speed r/min   850
Advance angle deg.   0.5
Timer adjustment_02
Pump speed r/min   1000
Advance angle deg.   1.7 1.2 2.2
Timer adjustment_03
Pump speed r/min   1100
Advance angle deg.   3.5 3.2 3.8
Remarks
Finish  

Test data Ex:

Governor adjustment

Test data 106871-4134
N:Pump speed R:Rack position (mm) (1)Lever ratio: RT (2)Target shim dimension: TH (3)Tolerance for racks not indicated: +-0.05mm. (4)Excess fuel setting for starting: SXL (N = N1) (5)Damper spring setting
----------
RT=0.8 TH=2.4mm SXL=10.5+0.2mm N1=300r/min
----------

Speed control lever angle

Test data 106871-4134
F:Full speed
----------

----------
a=20deg+-5deg

0000000901

Test data 106871-4134
F:Full load I:Idle (1)Stopper bolt setting (2)Use the hole at R = aa
----------
aa=50mm
----------
a=37.5deg+-3deg b=39deg+-5deg

Stop lever angle

Test data 106871-4134
N:Pump normal S:Stop the pump. (1)Drive side
----------

----------
a=64deg+-5deg b=15deg+-5deg

0000001501 MICRO SWITCH

Adjustment of the micro-switch Adjust the bolt to obtain the following lever position when the micro-switch is ON. (1)Speed N1 (2)Rack position Ra
----------
N1=325r/min Ra=5.1+-0.1mm
----------

Timing setting

Test data 106871-4134
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(80deg)




Information:


Features
Benefits
All critical engineering changes and updates included
Improved reliability and performance
Worldwide availability through Cat parts distribution system
Customer access regardless of location
Off-the-shelf availability
Downtime reduced through exchange product
Same-as-new Caterpillar warranty
Consistent support
Coverage Chart
Reman PN
New PN
Part Name
20R1298
3594090
INJECTOR GP - FUEL
20R1299
3494080
INJECTOR GP - FUEL
20R1301
3594020
INJECTOR GP - FUEL
20R1302
3594040
INJECTOR GP - FUEL
20R1303
3594070
INJECTOR GP - FUEL
20R1304
3597434
INJECTOR GP - FUEL
20R1308
3594050
INJECTOR GP - FUEL
20R1302
3594040
INJECTOR GP - FUEL
20R1317
3809889
INJECTOR GP - FUEL
20R1318
3674293
INJECTOR GP - FUEL
20R3247
3920225
INJECTOR GP - FUEL
20R3607
3820709
INJECTOR GP - FUEL
20R3608
3820745
INJECTOR GP – FUEL
20R3815
3689171
PUMP GP – FUEL INJ
20R3816
3689172
PUMP GP – FUEL INJ
20R3817
3689173
PUMP GP – FUEL INJ
Core Acceptance
The following Core Acceptance Criteria are available supporting these products. All the latest Core Acceptance Criteria guidelines can be found on the Reman Dealer Extranet at https://catreman.cat.com/cac
SELD0226 Unit Injectors Electronic
SELD0023 Fuel Pump & Governor Groups
Warranty
Please consult the appropriate warranty statement for your area by going to warranty.cat.com.
Core Management
Please refer to the Caterpillar Core Management Information System (CMIS 2) related to the parts information application that describes all Reman part/Core Acceptability Family (CAF) and other related information. Also, refer to other CMIS 2 inquiry applications such as: Dealer Customer Profile, Inspection Reason Codes, Inspection Line Inquiry, Dealer Add Charges, Dealer Entitlement Activity, Dealer CCR Inquiry, Dealer CCR Entry, Dealer Shipment Processing, Dealer Process Packaging Grief and Reporting. This information is available to all dealers worldwide that have been converted to CMIS 2.
Please go to the Reman web site https://catreman.cat.com for the latest policy and procedural updates that are available to all dealers worldwide explaining policy and procedural information such as “Policy and Core Management” -SELD0122; “Core Management Systems and Operations Procedures” -SELD0040; “Reman Core Return Packaging Instructions And Guidelines” -SELD0300; and “Shipping Instructions” ­SELD0039.
If you have any questions regarding Reman Core Management or Core Management Systems (CMIS2), feel free to call your Corinth Dealer Service Representative toll free at (800) 537-2928.
Contact Information:
For assistance with technical questions, call the Reman Technical Hot Line also toll free at (888) 88-REMAN or use our e-mail address--Reman_Help.
Global Dealer Solutions Network Parts Technical Support Team Toll Free -North America: 1-877-228-2420 International: +1-309-266-4421 Electronic Requests: Send via Microsoft Customer Relationship Management (MSCRM). For access and tutorial information: https://gdsn.cat.com/mscrm
, CATERPILLAR, BUILT FOR IT, their respective logos, “Caterpillar Yellow” and the ”Power Edge” trade dress, as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
The information contained herein is intended for circulation only to Caterpillar and dealer employees whose duties require knowledge of such reports and is intended exclusively for their information and

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Group cross 106871-4134 ZEXEL

106871-4130  
 
 
INJECTION-PUMP ASSEMBLY
106871-4131  
 
 
INJECTION-PUMP ASSEMBLY
106871-4132  
 
 
INJECTION-PUMP ASSEMBLY

Dpico 

106871-4133  

106871-4134 
 
 
INJECTION-PUMP ASSEMBLY
EF750
106871-4134  
F 019 Z20 234 
 
INJECTION-PUMP ASSEMBLY
EF750
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