106871-3860 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1068713860 220004850a


 

Information injection-pump assembly

ZEXEL 106871-3860 1068713860
HINO 220004850A 220004850a
106871-3860 INJECTION-PUMP ASSEMBLY
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Cross reference number

ZEXEL 106871-3860 1068713860
HINO 220004850A 220004850a


Zexel num
Bosch num
Firm num
Name
106871-3860 
106871-3861 
 
220004850A  HINO
INJECTION-PUMP ASSEMBLY
EF750 *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   134424-0820
Overflow valve opening pressure kPa   127 107 147
Overflow valve opening pressure kgf/cm2   1.3 1.1 1.5
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-8-6-2- 7-5-4-3
Pre-stroke mm   4.8 4.74 4.8
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-8
deg.   45 44.75 45.25
Difference between angles 2
Cal 1-6
deg.   90 89.75 90.25
Difference between angles 3
Cyl.1-2
deg.   135 134.75 135.25
Difference between angles 4
Cal 1-7
deg.   180 179.75 180.25
Difference between angles 5
Cal 1-5
deg.   225 224.75 225.25
Difference between angles 6
Cal 1-4
deg.   270 269.75 270.25
Difference between angles 7
Cal 1-3
deg.   315 314.75 315.25
Injection quantity adjustment
Adjusting point   A
Rack position   7.7
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   123 121 125
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   8.2+-0.5
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   141 138 144
Max. variation between cylinders %   0 -4 4
Fixing the lever   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   8.1
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   142 136 148
Fixing the lever   *
Injection quantity adjustment_04
Adjusting point   -
Rack position   5.1+-0.5
Pump speed r/min   225 225 225
Average injection quantity mm3/st.   12.6 9.6 15.6
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 
Injection quantity adjustment_05
Adjusting point   E
Rack position   7.7
Pump speed r/min   1175 1175 1175
Average injection quantity mm3/st.   134 124 144
Fixing the lever   *
Injection quantity adjustment_06
Adjusting point   I
Rack position   10.3+-0. 5
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   155 150 160
Fixing the lever   *
Rack limit   *
Injection quantity adjustment_07
Adjusting point   H
Rack position   7.7
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   124 118 130
Fixing the lever   *
Timer adjustment
Pump speed r/min   (875)
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   1075
Advance angle deg.   4.75 4.45 5.05
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 106871-3860
N:Pump speed R:Rack position (mm) (1)RACK LIMIT (2)Damper spring setting: DL
----------
DL=3.8-0.5mm
----------

Speed control lever angle

Test data 106871-3860
F:Full speed
----------

----------
a=22deg+-5deg

0000000901

Test data 106871-3860
F:Full load I:Idle (1)Use the hole at R = aa (2)Stopper bolt setting
----------
aa=50mm
----------
a=36deg+-3deg b=39deg+-5deg

Stop lever angle

Test data 106871-3860
N:Engine manufacturer's normal use S:Stop the pump. (1)Rack position = aa (2)Rack position bb (3)Set the stopper bolt (apply red paint). (4)Free (at shipping)
----------
aa=12mm bb=3mm
----------
a=(15deg) b=48deg+-5deg c=26deg+-5deg

Timing setting

Test data 106871-3860
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(80deg)




Information:

No. 2D diesel fuel is recommended for use in the 1100 Series Caterpillar Diesel Truck Engines, although No. 1D may be used if desired.In selecting a fuel, note that distillate fuels are especially desirable because the fuel is heated to a vaporous state and condensed, thus eliminating all sediment and residue.There is considerable variation in the composition of fuels distributed under the No. 2D grade classifications. For desirable engine service it is most important to give special attention to cetane no., water and sediment, pour point, cloud point and sulphur content. USE FUELS WHICH MEET THE FOLLOWING REQUIREMENTS:Cetane No. ... 40 minimumWater and Sediment ... 0.1% maximumPour Point ... 10F° (-12C°) below ambient temperatureCloud Point ... No higher than ambient temperatureSulphur Content ... Above 0.4% adjust oil change periodGravity ... 32-40 A.P.I. at 60°F (16°C) Cetane No.: This is an indication of a fuel's ignition quality and should not be less than 40 for this engine. For high altitude operation or cold weather starting, a higher cetane number is required. Water and Sediment: A good clean fuel will contain no more than .1% sediment and water. Dirty fuels lead to early filter plugging and in addition can result in the formation or gums and resins reducing filter and engine life. Pour Point: The pour point of the fuel has no effect on engine performance, as long as the fuel is fluid enough to flow from the fuel tank to the engine. The pour point of the fuel should be at least 10F° (-12°C) below the lowest atmospheric temperature at which the engine must start and operate. In extremely cold temperatures it may be necessary to use No. 1D diesel fuel. Cloud Point: Cloud point is the temperature at which wax crystals become visible and is generally above the pour point of the fuel. The cloud point should be no higher than the lowest atmospheric temperature at which the engine must start to keep the fuel filter elements from plugging with wax crystals. Sulphur Content: As sulphur content increases, the crankcase oil change periods should be reduced. Fuel containing 0.4% or less sulphur content, use normal oil change periods. If the fuel contains 0.4% to 1.0% sulphur, oil change periods should be reduced to one-half normal interval. If the fuel contains more than 1.0% sulphur, oil change periods should be reduced to one-fourth normal interval. Gravity: Gravity is the measurement of heat units in a certain amount of fuel. The heavier the fuel (the lower the number) the more heat units per volume. If a fuel with a higher A.P.I. gravity is used the power produced will be lower. Select fuels with the lower A.P.I. gravity reading.Authorized dealers are familiar with fuels that have given good results in Caterpillar Diesel Engines and should be consulted regarding the fuel to use.

Have questions with 106871-3860?





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