106861-2660 ZEXEL F 019 Z10 232 BOSCH INJECTION-PUMP ASSEMBLY f019z10232 1068612660 me442876

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH F 019 Z10 232 f019z10232

ZEXEL 106861-2660 1068612660

MITSUBISHI ME442876 me442876

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Buy INJECTION-PUMP ASSEMBLY 106861-2660 zexel genuine, new aftermarket engine parts with delivery

Service parts 106861-2660 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 106086-5760

3. GOVERNOR 105952-2970

4. SUPPLY PUMP 105237-0280

5. AUTOM. ADVANCE MECHANIS 105681-2800

6. COUPLING PLATE 105663-0390

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105100-4972

11. Nozzle and Holder

12. Open Pre:MPa(Kqf/cm2) 21.6(220)

13. NOZZLE-HOLDER 105030-4990

14. NOZZLE

105015-4580

15. NOZZLE SET

Include in #1:

106861-2660 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH F 019 Z10 232 f019z10232

ZEXEL 106861-2660 1068612660

MITSUBISHI ME442876 me442876

Zexel num

Bosch num

Firm num

Name

106861-2660

F 019 Z10 232

ME442876 MITSUBISHI

INJECTION-PUMP ASSEMBLY
8DC9TL K 14CD INJECTION PUMP ASSY PE8P PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600

Overflow valve 131424-8020

Overflow valve opening pressure kPa 255 221 289

Overflow valve opening pressure kgf/cm2 2.6 2.25 2.95

Tester oil delivery pressure kPa 255 255 255

Tester oil delivery pressure kgf/cm2 2.6 2.6 2.6

RED3 control unit part number 407910-2 470

RED3 rack sensor specifications mm 15

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-2-7-3- 4-5-6-8

Pre-stroke mm 4.8 4.75 4.85

Beginning of injection position
Governor side NO.1

Difference between angles 1
Cyl.1-2 deg. 45 44.5 45.5

Difference between angles 2
Cal 1-7 deg. 90 89.5 90.5

Difference between angles 3
Cal 1-3 deg. 135 134.5 135.5

Difference between angles 4
Cal 1-4 deg. 180 179.5 180.5

Difference between angles 5
Cal 1-5 deg. 225 224.5 225.5

Difference between angles 6
Cal 1-6 deg. 270 269.5 270.5

Difference between angles 7
Cal 1-8 deg. 315 314.5 315.5

Injection quantity adjustment

Rack position (13.1)

Vist V 1.39 1.39 1.39

Pump speed r/min 850 850 850

Average injection quantity mm3/st. 145 142 148

Max. variation between cylinders % 0 -3 3

Basic *

Injection quantity adjustment_02

Rack position (6.8)

Vist V 2.6 2.5 2.7

Pump speed r/min 275 275 275

Average injection quantity mm3/st. 15.5 12.9 18.1

Max. variation between cylinders % 0 -15 15

Injection quantity adjustment_03

Remarks
Rack limit setting R = 14.5-0.2

Governor adjustment

Pump speed r/min 850++

Advance angle deg. 0 0 0

Remarks
Do not advance until starting N = 850.

Governor adjustment_02

Pump speed r/min -

Advance angle deg. 3 3 3

Remarks
Measure the actual speed, stop

Test data Ex:

Speed control lever angle

N:Pump normal S:Stop the pump. (1)Rack position = aa (2)Rack position bb (3)1. After confirming that the rack is adjusted to cc, set the rack limit. 2. Set the rack limit so that R = dd.
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aa=16mm bb=1mm cc=16mm dd=14.5-0.2mm
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a=19deg+-5deg b=29deg+-5deg

0000000901

(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
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a=(40deg)

Stop lever angle

(Rs) rack sensor specifications (C/U) control unit part number (V) Rack sensor output voltage (R) Rack position (mm) 1. Confirming governor output characteristics (rack 15 mm, span 6 mm) (1)When the output voltages of the rack sensor are V1 and V2, check that the rack positions R1 and R2 in the table above are satisfied.
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Information:

2. Disconnect the fuel lines from fuel transfer pump (1).3. Remove two bolts (2) and fuel transfer pump (1). 4. Be sure O-ring seal (3) is in position on the fuel transfer pump and put clean oil on the O-ring seal.5. Put the fuel transfer pump in position on the fuel injection pump and install the two bolts that hold it in place.6. Connect the fuel lines to the fuel transfer pump.7. Open the fuel shutoff valve at the fuel tank.Disassemble Fuel Transfer Pump
start by:a) remove fuel transfer pump
Cover (2) is under spring tension.
1. Carefully remove bolts (1) and cover (2) from the fuel transfer pump. 2. Remove spring (3), valve (4) and O-ring seals (5) from the cover. 3. Remove springs (6) and (7) from the pump housing. 4. Remove sleeve (8) from the pump housing. 5. Remove sleeve (12), piston (16), O-ring seal (11) and piston (9) from sleeve (8). Remove plate (15), valve (10) and seal (14) from piston (9). Remove O-ring seal (13) from sleeve (8). 6. Remove O-ring seal (17) from the pump housing. 7. Push guide (18) through the pump housing and remove guides (23) and (18) together. Remove rod (20), guide (23), O-ring seal (19) and tappet (21) from guide (18). Remove ring (22) from tappet (21). 8. Remove connector (24), valve (26) and seal (25) from the pump housing. 9. Remove plug (30), spring (28), valve (29) and seal (27) from the pump housing.Assemble Fuel Transfer Pump
1. Clean all parts and be sure all passage are open. 2. Be sure the O-ring seal is in position on plug (4) and put 4L7464 Silicone Grease on the O-ring seal. Valves (2 and 6) must be installed as shown for the pump to work correctly.3. Install seal (1), valve (2), spring (3) and plug (4) in the pump housing as shown. Tighten plug (4) to a torque of 20 7 N m (15 5 lb.ft.). 4. Be sure the O-ring seal is in position on connector (7) and put 4L7464 Silicone Grease on the O-ring seal.5. Install seal (5), valve (6) and connector (7) in the pump housing as shown. Tighten connector (7) to a torque of 55 10 N m (40 7 lb.ft.). 6. Install the ring on tappet (8). Install tappet (8), O-ring seal (12), guide (9) and rod (10) in guide (11). Put 4L7464 Silicone Grease on O-ring seal (12). Install guides (11) and (9) as a unit in the pump housing as shown. 7. Install O-ring seal (13) in the pump housing and put 4L7464 Silicone Grease on the O-ring seal. 8. Install seal (15), valve (19) and plate (16) in piston (14) as shown. Install piston (14), O-ring seal (17), piston (20) and guide (21) in guide (18) as shown. Install the O-ring seal on guide (18) and put 4L7464 Silicone Grease on O-ring seal (17) and the O-ring seal on guide (18). 9. Install guide (18) in the pump housing as shown.