106861-0704 ZEXEL 9 400 613 131 BOSCH INJECTION-PUMP ASSEMBLY 9400613131 1068610704 1671397571

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH 9 400 613 131 9400613131

ZEXEL 106861-0704 1068610704

NISSAN-DIESEL 1671397571 1671397571

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Cross reference number

BOSCH 9 400 613 131 9400613131

ZEXEL 106861-0704 1068610704

NISSAN-DIESEL 1671397571 1671397571

Zexel num

Bosch num

Firm num

Name

106861-0704

9 400 613 131

1671397571 NISSAN-DIESEL

INJECTION-PUMP ASSEMBLY
RD8 K 14CD INJECTION PUMP ASSY PE8P PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600

Overflow valve opening pressure kPa 157 157 157

Overflow valve opening pressure kgf/cm2 1.6 1.6 1.6

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-8-7-5- 4-3-6-2

Pre-stroke mm 3.65 3.6 3.7

Beginning of injection position
Governor side NO.1

Difference between angles 1
Cal 1-8 deg. 45 44.5 45.5

Difference between angles 2
Cal 1-7 deg. 90 89.5 90.5

Difference between angles 3
Cal 1-5 deg. 135 134.5 135.5

Difference between angles 4
Cal 1-4 deg. 180 179.5 180.5

Difference between angles 5
Cal 1-3 deg. 225 224.5 225.5

Difference between angles 6
Cal 1-6 deg. 270 269.5 270.5

Difference between angles 7
Cyl.1-2 deg. 315 314.5 315.5

Injection quantity adjustment

Adjusting point A

Rack position 11.5

Pump speed r/min 700 700 700

Average injection quantity mm3/st. 109 108 110

Max. variation between cylinders % 0 -4 4

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point B

Rack position 11.5

Pump speed r/min 1200 1200 1200

Average injection quantity mm3/st. 112 108 116

Max. variation between cylinders % 0 -4 4

Fixing the lever *

Injection quantity adjustment_03

Adjusting point C

Rack position 5.7+-0.5

Pump speed r/min 250 250 250

Average injection quantity mm3/st. 18.6 16.6 20.6

Max. variation between cylinders % 0 -10 10

Fixing the rack *

Timer adjustment

Pump speed r/min 650--

Advance angle deg. 0 0 0

Remarks
Start

Timer adjustment_02

Pump speed r/min 600

Advance angle deg. 0.5

Timer adjustment_03

Pump speed r/min 750

Advance angle deg. 1

Timer adjustment_04

Pump speed r/min 1000

Advance angle deg. 1.9 1.4 2.4

Timer adjustment_05

Pump speed r/min 1250+-25

Advance angle deg. 4 3.5 4.5

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Lever ratio: RT (2)Target shim dimension: TH (3)Tolerance for racks not indicated: +-0.05mm. (4)Rack limit using stop lever (5)Damper spring setting (6)Variable speed specification: idling adjustment (7)Set idle sub-spring (8)Main spring setting
----------
RT=1 TH=(2)mm
----------

Speed control lever angle

F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=15deg+-5deg b=25deg+-5deg

0000000901

F:Full load I:Idle (1)Stopper bolt setting
----------

----------
a=24.5deg+-5deg b=34deg+-3deg

Stop lever angle

N:Pump normal S:Stop the pump. (1)Rack position = aa (2)Use the hole at R = bb
----------
aa=11.5mm bb=32mm
----------
a=4deg+-5deg b=29.5deg+-5deg

Information:

8C3650 24V (Delco-Remy Number 1993815)
Rotation as seen from drive end ... ClockwiseMinimum speed with no load ... 6300 rpmMaximum speed with no load ... 8400 rpmCurrent consumption (draw) at no load: Minimum with solenoid at 23V ... 60AMaximum with solenoid at 23V ... 75AClearance between pinion and housing (pinion clearance) ... 9.1 mm (.36 in)(1) Torque for terminal nuts ... 27 to 34 N m (20 to 25 lb ft)(2) Torque for screws holding nose housing to lever housing ... 23.7 6.1 N m (17 4.5 lb ft)8C3651 24V (Delco-Remy Number 1993804)
Rotation as seen from drive end ... ClockwiseMinimum speed with no load ... 6300 rpmMaximum speed with no load ... 8400 rpmCurrent consumption (draw) at no load: Minimum with solenoid at 23V ... 60AMaximum with solenoid at 23V ... 75AClearance between pinion and housing (pinion clearance) ... 9.1 mm (.36 in)(1) Torque for terminal nuts ... 27 to 34 N m (20 to 25 lb ft)(2) Torque for screws holding nose housing to lever housing ... 23.7 6.1 N m (17 4.5 lb ft)3T2647 24V (Delco-Remy Number 1114845)
Rotation as seen from drive end ... ClockwiseMinimum speed with no load ... 6000 rpmMaximum speed with no load ... 10260 rpmCurrent consumption (draw) at no load: Minimum with solenoid at 23V ... 60AMaximum with solenoid at 23V ... 118AClearance between pinion and housing (pinion clearance) ... 8.3 to 9.9 mm (.33 to .39 in)(1) Torque for terminal nuts ... 27 to 34 N m (20 to 25 lb ft)3T2772 24V (Delco-Remy Number 1113540)
Rotation as seen from drive end ... ClockwiseMinimum speed with no load ... 6850 rpmMaximum speed with no load ... 11250 rpmCurrent consumption (draw) at no load: Minimum with solenoid at 23V ... 48AMaximum with solenoid at 23V ... 76AClearance between pinion and housing (pinion clearance) ... 8.3 to 9.9 mm (.33 to .39 in)(1) Torque for terminal nuts ... 27 to 34 N m (20 to 25 lb ft)3T4581 24V (Delco-Remy Number 1113583)
Rotation as seen from drive end ... ClockwiseMinimum speed with no load ... 7000 rpmMaximum speed with no load ... 11000 rpmCurrent consumption (draw) at no load: Minimum with solenoid at 23V ... 47AMaximum with solenoid at 23V ... 73AClearance between pinion and housing (pinion clearance) ... 8.3 to 9.9 mm (.33 to .39 in)(1) Torque for terminal nuts ... 27 to 34 N m (20 to 25 lb ft)(2) Torque for screws that hold nose housing to lever housing ... 20.3 2.7 N m (15.0 2.0 lb ft)Prestolite Starter Motors
9G4338 24V (Prestolite Number MES6601K)
Rotation as seen