106861-0270 ZEXEL 9 400 610 118 BOSCH INJECTION-PUMP ASSEMBLY 9400610118 1068610270

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH 9 400 610 118 9400610118

ZEXEL 106861-0270 1068610270

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Buy INJECTION-PUMP ASSEMBLY 106861-0270 zexel genuine, new aftermarket engine parts with delivery

Service parts 106861-0270 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 106086-5570

3. GOVERNOR 105306-0301

4. SUPPLY PUMP 105217-6010

5. AUTOM. ADVANCE MECHANIS 105639-0010

6. COUPLING PLATE

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105101-4680

11. Nozzle and Holder 16600-97003

12. Open Pre:MPa(Kqf/cm2) 19.6{200}

13. NOZZLE-HOLDER 105031-4210

14. NOZZLE

105015-3360

15. NOZZLE SET

Include in #1:

106861-0270 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 610 118 9400610118

ZEXEL 106861-0270 1068610270

Zexel num

Bosch num

Firm num

Name

106861-0270
106861-0271

9 400 610 118

INJECTION-PUMP ASSEMBLY
* K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600

Overflow valve 132424-0620

Overflow valve opening pressure kPa 157 123 191

Overflow valve opening pressure kgf/cm2 1.6 1.25 1.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-8-7-5- 4-3-6-2

Pre-stroke mm 3.65 3.6 3.7

Beginning of injection position
Governor side NO.1

Difference between angles 1
Cal 1-8 deg. 45 44.5 45.5

Difference between angles 2
Cal 1-7 deg. 90 89.5 90.5

Difference between angles 3
Cal 1-5 deg. 135 134.5 135.5

Difference between angles 4
Cal 1-4 deg. 180 179.5 180.5

Difference between angles 5
Cal 1-3 deg. 225 224.5 225.5

Difference between angles 6
Cal 1-6 deg. 270 269.5 270.5

Difference between angles 7
Cyl.1-2 deg. 315 314.5 315.5

Injection quantity adjustment

Adjusting point A

Rack position 9.8

Pump speed r/min 700 700 700

Average injection quantity mm3/st. 113.8 112.8 114.8

Max. variation between cylinders % 0 -4 4

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point B

Rack position 9.8

Pump speed r/min 1000 1000 1000

Average injection quantity mm3/st. 116 113 119

Max. variation between cylinders % 0 -4 4

Fixing the lever *

Injection quantity adjustment_03

Adjusting point C

Rack position 9.8

Pump speed r/min 1200 1200 1200

Average injection quantity mm3/st. 120.6 116.6 124.6

Max. variation between cylinders % 0 -4 4

Fixing the lever *

Injection quantity adjustment_04

Adjusting point D

Rack position 6.9+-0.5

Pump speed r/min 200 200 200

Average injection quantity mm3/st. 18.5 16.6 20.4

Max. variation between cylinders % 0 -10 10

Fixing the rack *

Injection quantity adjustment_05

Adjusting point E

Rack position 10.4+-0. 5

Pump speed r/min 300 300 300

Average injection quantity mm3/st. 104 102 106

Fixing the lever *

Timer adjustment

Pump speed r/min 300+100

Advance angle deg. 0 0 0

Remarks
Start

Timer adjustment_02

Pump speed r/min 700

Advance angle deg. 1.7 1.2 2.2

Timer adjustment_03

Pump speed r/min 1000

Advance angle deg. 3.5 3 4

Timer adjustment_04

Pump speed r/min 1250+50

Advance angle deg. 5.5 5 6

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)RACK LIMIT: RAL (2)Adjust the damper spring so that pump speed is N1 and rack position is R1.
----------
RAL=(10.4+0.2)mm N1=200r/min R1=6.9mm
----------

0000000901

F:Full load I:Idle
----------

----------
a=(15deg) b=17deg+-2deg

Stop lever angle

N:Pump normal S:Stop the pump.
----------

----------
a=8.3deg b=(30.5deg)

0000001501 MICRO SWITCH

Switch adjustment Adjust the bolt so that the lower lever position is obtained when the switch is turned ON. (1)Speed N1 (2)Rack position Ra
----------
N1=300r/min Ra=5.5mm
----------

Information:

REM06-41
Reman
November 2006 REMAN FUEL INJECTORS FOR VARIOUS MACHINE, INDUSTRIAL AND ON-HIGHWAY TRUCK APPLICATIONS AnnouncementThe Remanufacturing Division announces the addition of the following Remanufactured Fuel Injectors to complement the existing product offerings for various machine, industrial and on-highway truck applications. CoverageThe addition of these Reman Fuel Injectors provides dealers with a lower cost repair option. The table below lists coverage by part number.
Reman Part Number New Part Number Engine Model Part Name
10R3071 2490697 C13 Injector Gp- Fuel
10R3147 2490712 C11 Injector Gp- Fuel
10R3262 2490713 C11 Injector Gp- Fuel
10R3263 2530614 C15 Injector Gp- Fuel
10R3264 2530615 C15 Injector Gp- Fuel
10R3266 2530617 C27 Injector Gp- Fuel Features and BenefitsCat? Remanufactured fuel injectors offer excellent value to customers. Customers who want fast repair turn-around, superior quality and reliability, and lower repair costs will benefit from the use of these Remanufactured fuel injectors. Cat Remanufactured fuel injectors provide immediate, off-the-shelf availability at a fraction of the new price.
Features Benefits
All critical engineering changes and updates included
Improved reliability and performance
Worldwide availability through Caterpillar parts distribution system
Customer access regardless of location
Off-the-shelf availability
Downtime reduced through exchange product
Same-as-new Caterpillar warranty
Consistent support
Core AcceptanceCore Acceptance Criteria for Caterpillar? Remanufactured fuel injectors is a simple, visual inspection, and requires no special tools. Consult our Core Acceptance Guide online for complete details.WarrantyPlease consult the appropriate warranty statement for your area.Core ManagementPlease refer to the Caterpillar? Core Management Information System (CMIS 2) Parts Information application describing all reman part/CAF and related information. Also refer to other CMIS 2 inquiry applications such as Customer Profiles, Inspection Reason Codes, Inspection Line Inquiry, Add Charge Information, Entitlement Activity, Entitlement Inquiry, CCR Inquiry, CCR Entry, Shipment Processing; Process Packaging Grief; and Reporting to properly manage core returns and monitor inspection performance. This information will be available to all dealers worldwide after your CMIS 2 conversion date.For the latest updates of Reman Policies and Core Management (SELD0122), Core Management Systems & Operations Procedures (SELD0040), and Shipping Instructions (SELD0039), go to the Reman website at https://reman.cat and click on Procedures and Policies (listed under Reman Program Information). If you have any questions regarding core return processing, feel free to call your Corinth Dealer Service Representative toll free at (800) 537-2928 or use our e-mail address -- reman_core_operations. For assistance with technical questions, call the Peoria Reman Customer Satisfaction Hot Line also toll free at (888) 88-REMAN or use our e-mail address -- Reman_Help.
PELJ0719 CATERPILLAR? ?2006 Caterpillar