106861-0180 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1068610180 1671397505

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

ZEXEL 106861-0180 1068610180

NISSAN-DIESEL 1671397505 1671397505

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Cross reference number

ZEXEL 106861-0180 1068610180

NISSAN-DIESEL 1671397505 1671397505

Zexel num

Bosch num

Firm num

Name

106861-0180

1671397505 NISSAN-DIESEL

INJECTION-PUMP ASSEMBLY
RD8 * 14CD PE8P PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle 105015-2780

Nozzle holder 105031-4140

Opening pressure MPa 19.6

Opening pressure kgf/cm2 200

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-1050

Overflow valve 132424-0620

Overflow valve opening pressure kPa 157 123 191

Overflow valve opening pressure kgf/cm2 1.6 1.25 1.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-8-7-5- 4-3-6-2

Pre-stroke mm 3.65 3.6 3.7

Beginning of injection position
Governor side NO.1

Difference between angles 1
Cal 1-8 deg. 45 44.5 45.5

Difference between angles 2
Cal 1-7 deg. 90 89.5 90.5

Difference between angles 3
Cal 1-5 deg. 135 134.5 135.5

Difference between angles 4
Cal 1-4 deg. 180 179.5 180.5

Difference between angles 5
Cal 1-3 deg. 225 224.5 225.5

Difference between angles 6
Cal 1-6 deg. 270 269.5 270.5

Difference between angles 7
Cyl.1-2 deg. 315 314.5 315.5

Injection quantity adjustment

Adjusting point A

Rack position 9.8

Pump speed r/min 700 700 700

Average injection quantity mm3/st. 118 118 120

Max. variation between cylinders % 0 -4 4

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point B

Rack position 9.8

Pump speed r/min 1000 1000 1000

Average injection quantity mm3/st. 114.5 111.5 117.5

Max. variation between cylinders % 0 -4 4

Fixing the lever *

Injection quantity adjustment_03

Adjusting point C

Rack position 9.8

Pump speed r/min 1200 1200 1200

Average injection quantity mm3/st. 112.5 108.5 116.5

Max. variation between cylinders % 0 -4 4

Fixing the lever *

Injection quantity adjustment_04

Adjusting point D

Rack position 6.9+-0.5

Pump speed r/min 200 200 200

Average injection quantity mm3/st. 20 18 22

Max. variation between cylinders % 0 -10 10

Fixing the rack *

Injection quantity adjustment_05

Adjusting point E

Rack position (10.4+0. 2)

Pump speed r/min 300 300 300

Average injection quantity mm3/st. 112 110 114

Fixing the lever *

Timer adjustment

Pump speed r/min 300+100

Advance angle deg. 0 0 0

Remarks
Start

Timer adjustment_02

Pump speed r/min 700

Advance angle deg. 3 2.5 3.5

Timer adjustment_03

Pump speed r/min 1000

Advance angle deg. 5.6 5.1 6.1

Timer adjustment_04

Pump speed r/min 1250+50

Advance angle deg. 8 7.5 8.5

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Beginning of damper spring operation: DL (2)RACK LIMIT: RAL (3)Set minimum speed.
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DL=5.8-0.2mm RAL=(10.4+0.2)mm
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Speed control lever angle

F:Full speed M:Minimum-maximum speed
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a=(12deg) b=(8deg)

0000000901

F:Full load I:Idle S:Stop
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a=29.5deg+-3deg b=(15.5deg) c=16deg+-3deg

0000001501 MICRO SWITCH

Switch adjustment Adjust the bolt so that the lower lever position is obtained when the switch is turned ON. (1)Speed N1 (2)Rack position Ra
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N1=300r/min Ra=5.4mm
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Information:

Information Release Memo REM03-30
Reman
November 2003 APPEARANCE CHANGE ON REMAN C10/C12 EUI INJECTORS Announcement The Caterpillar Remanufactured Products Group announces an appearance change on Cat Reman injector 0R8773 effective 11/01/03. In order to improve core utilization, Cat Reman will begin using Lucas injector bodies as well as Cat design injector bodies on Reman injector 0R8773. Currently, 0R8773 is produced using Cat Injector bodies only. Injector fit, function and performance is unchanged. Examples of the two injector body styles are shown below. Injector With Cat Body Design Injector With Lucas Body Design Features And Benefits Cat Remanufactured injectors offer excellent value to customers. Customers who want fast repair turn-around, superior quality and reliability, and lower repair costs will benefit from the use of these Remanufactured injectors. Cat Remanufactured injectors provide immediate, off-the-shelf availability at a fraction of the new price. Features
All critical engineering changes and updates included
Worldwide availability through Caterpillar? parts distribution system
Backed by Cat warranty Benefits
Improved reliability and performance
Customer access regardless of location
Consistent support Core Acceptance Core Acceptance Criteria for Caterpillar Remanufactured injectors is simple, visual, and requires no special tools. Full core credit is issued when the core is complete, fully assembled, and has an acceptable part number. Consult your Core Acceptance Guide for complete details. Warranty Please consult the appropriate warranty statement for your area. Core Management Please refer to the Caterpillar Core Management Information System (CMIS 2) Parts Information application describing all reman part/CAF and related information. Also refer to other CMIS 2 inquiry applications such as Customer Profiles, Inspection Reason Codes, Inspection Line Inquiry, Add Charge Information, Entitlement Activity, Entitlement Inquiry, CCR Inquiry, CCR Entry, Shipment Processing; Process Packaging Grief; and Reporting to properly manage core returns and monitor inspection performance. This information will be available to all dealers worldwide after your CMIS 2 conversion date. In the meantime, please continue to use the current CMIS Entitlement Parts Inquiry Screen describing the list of parts in a Core Acceptability Family (CAF) and related part number detail. For the latest updates of Reman Policies and Core Management (SELD0122), Core Management Systems & Operations Procedures (SELD0040), and Shipping Instructions (SELD0039), go to the Reman Dealer website https://reman.cat.com If you have any questions regarding core return processing, feel free to call Corinth toll free at (800) 537-2928. For assistance with technical questions, call the Peoria Reman Customer Satisfaction