106693-6201 ZEXEL F 01G 09U 098 BOSCH INJECTION-PUMP ASSEMBLY f01g09u098 1066936201 8943905951

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH F 01G 09U 098 f01g09u098

ZEXEL 106693-6201 1066936201

ISUZU 8943905951 8943905951

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Buy INJECTION-PUMP ASSEMBLY 106693-6201 zexel genuine, new aftermarket engine parts with delivery

Service parts 106693-6201 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 106069-1460

3. GOVERNOR 105923-2230

4. SUPPLY PUMP 105237-4760

5. AUTOM. ADVANCE MECHANIS 105681-5330

6. COUPLING PLATE 105664-0831

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105110-7530

11. Nozzle and Holder 8-94390-519-0

12. Open Pre:MPa(Kqf/cm2) 15.7{160}/22.1{225}

13. NOZZLE-HOLDER 105041-4140

14. NOZZLE

15. NOZZLE SET 105019-0760

Include in #1:

106693-6201 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH F 01G 09U 098 f01g09u098

ZEXEL 106693-6201 1066936201

ISUZU 8943905951 8943905951

Zexel num

Bosch num

Firm num

Name

106693-6201
106693-6202

F 01G 09U 098

8943905951 ISUZU

INJECTION-PUMP ASSEMBLY
6HE1TC-S * K 14CA PE6P,6PD PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8250

Bosch type code 1 688 901 101

Nozzle 105780-0120

Bosch type code 1 688 901 990

Nozzle holder 105780-2190

Opening pressure MPa 20.7

Opening pressure kgf/cm2 211

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600

Overflow valve 131424-8620

Overflow valve opening pressure kPa 206 172 240

Overflow valve opening pressure kgf/cm2 2.1 1.75 2.45

Tester oil delivery pressure kPa 255 255 255

Tester oil delivery pressure kgf/cm2 2.6 2.6 2.6

Direction of rotation (viewed from drive side)
Left L

Injection timing adjustment

Direction of rotation (viewed from drive side)
Left L

Injection order 1-5-3-6- 2-4

Pre-stroke mm 3.6 3.57 3.63

Rack position
Point A R=A

Beginning of injection position
Governor side NO.1

Difference between angles 1
Cal 1-5 deg. 60 59.75 60.25

Difference between angles 2
Cal 1-3 deg. 120 119.75 120.25

Difference between angles 3
Cal 1-6 deg. 180 179.75 180.25

Difference between angles 4
Cyl.1-2 deg. 240 239.75 240.25

Difference between angles 5
Cal 1-4 deg. 300 299.75 300.25

Injection quantity adjustment

Adjusting point -

Rack position 11.7

Pump speed r/min 700 700 700

Average injection quantity mm3/st. 107 105 109

Max. variation between cylinders % 0 -4 4

Basic *

Fixing the rack *

Standard for adjustment of the maximum variation between cylinders *

Injection quantity adjustment_02

Adjusting point Z

Rack position 8+-0.5

Pump speed r/min 470 470 470

Average injection quantity mm3/st. 12.5 9.3 15.7

Max. variation between cylinders % 0 -13 13

Fixing the rack *

Standard for adjustment of the maximum variation between cylinders *

Injection quantity adjustment_03

Adjusting point A

Rack position R1(11.7)

Pump speed r/min 700 700 700

Average injection quantity mm3/st. 107 106 108

Basic *

Fixing the lever *

Boost pressure kPa 68.6 68.6

Boost pressure mmHg 515 515

Injection quantity adjustment_04

Adjusting point B

Rack position R1+0.75

Pump speed r/min 1200 1200 1200

Average injection quantity mm3/st. 105.5 101.5 109.5

Fixing the lever *

Boost pressure kPa 68.6 68.6

Boost pressure mmHg 515 515

Boost compensator adjustment

Pump speed r/min 510 510 510

Rack position R2-1.55

Boost pressure kPa 12 10.7 13.3

Boost pressure mmHg 90 80 100

Boost compensator adjustment_02

Pump speed r/min 510 510 510

Rack position R2(R1-0. 2)

Boost pressure kPa 55.3 55.3 55.3

Boost pressure mmHg 415 415 415

Timer adjustment

Pump speed r/min 900--

Advance angle deg. 0 0 0

Load 3/5

Remarks
Start

Timer adjustment_02

Pump speed r/min 850

Advance angle deg. 0.3

Load 3/5

Timer adjustment_03

Pump speed r/min -

Advance angle deg. 1.5 1 2

Load 3/5

Remarks
Measure the actual speed.

Timer adjustment_04

Pump speed r/min 1075

Advance angle deg. 1.5 1 2

Load 4/5

Timer adjustment_05

Pump speed r/min 1350

Advance angle deg. 5.5 5 6

Load 4/5

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)Tolerance for racks not indicated: +-0.05mm. (3)Boost compensator stroke: BCL
----------
T1=AD90 BCL=1.55+-0.1mm
----------

Speed control lever angle

F:Full speed I:Idle (1)Use the pin at R = aa (2)Stopper bolt set position 'H'
----------
aa=35mm
----------
a=20deg+-5deg b=35.5deg+-3deg

Stop lever angle

N:Pump normal S:Stop the pump. (1)Use the pin at R = aa (2)Set the stopper bolt at rack position = bb, speed = cc and confirm non-injection.
----------
aa=40mm bb=1.5+-0.3mm cc=0r/min
----------
a=12deg+-5deg b=44deg+-5deg

Timing setting

(1)Pump vertical direction (2)Position of timer's threaded hole at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=7deg
----------
a=(50deg)

Information:

The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.
Termination Date
August 31, 1997Problem
0R0906, 0R1756, 0R1758, 0R2921, 0R2922, 0R2923, 0R2924, 0R2925, 0R3051, and 0R3052 Remanufactured Unit Injectors with date codes between January 01, 1997 and April 30, 1997 need to be removed from Parts Stock.Action Required
Inspect all 0R0906, 0R1756, 0R1758, 0R2921, 0R2922, 0R2923, 0R2924, 0R2925, 0R3051, and 0R3052 Remanufactured Unit Injectors with date codes between January 01, 1997 and April 30, 1997 from Parts Stock.
The date code can be located below the part name and above the part number on part number tag attached to the box. The date code is formatted as DDMMYYXXX (example; a box marked with a date code of 150195068 would indicate a part manufactured on January 15, 1995 at plant number 068).
If the injector is no longer in the original box, use the date code engraved on the top of the unit injector tappet. It is in the "NUMERAL KOD" format. The code consists of the month and the year.
Where the numbers for the months and years are coded as follows:
January 1997 ... NUDKFebruary 1997... NMDKMarch 1997 ... NEDKApril 1997 ... NRDKTo inspect the injectors, push the rack bar in against the trim adjustment screw (the fuel off position). On the flat "D" section of the rack bar extending out of the injector and beyond the rack teeth, inspect for a shinny grooved machine mark completely across the flat surface and parallel with the rack teeth. This mark is caused by the plunger gear contacting the flat of the rack bar If the mark is present, the injector should be returned to Caterpillar.
Service Claim Allowances
Submit one claim for all 0R0906, 0R1756, 0R1758, 0R2921, 0R2922, 0R2923, 0R2924, 0R2925, 0R3051, and 0R3052 Remanufactured Unit Injectors with date codes between January 01, 1997 and April 30, 1997 removed from Parts Stock.
MEPS dealers are reimbursed for recalled Parts Stock by returning the affected Parts Stock to their administering Caterpillar dealer for replacement.
Parts Disposition
All injectors removed from Parts Stock are to be returned as cores for remanufacturing.
U.S. and Canadian Dealers
Return all 0R0906, 0R1756, 0R1758, 0R2921, 0R2922, 0R2923, 0R2924, 0R2925, 0R3051, and 0R3052 Remanufactured Unit Injectors with date codes between January 01, 1997 and April 30, 1997 that are removed from Parts Stock and a copy of the claim to:
Caterpillar Inc.
Attn: Bill Harland - Warranty Review
501 Cardinal Drive
Corinth, MS 38834
All Other Dealers
Handle the parts in accordance with your Warranty Bulletin on Remanufactured Engines and Components, refer to the topic "Disposition of the Core Under Warranty".