106693-1730 ZEXEL 9 400 610 178 BOSCH INJECTION-PUMP ASSEMBLY 9400610178 1066931730 1156023550

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH 9 400 610 178 9400610178

ZEXEL 106693-1730 1066931730

ISUZU 1156023550 1156023550

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Buy INJECTION-PUMP ASSEMBLY 106693-1730 zexel genuine, new aftermarket engine parts with delivery

Service parts 106693-1730 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 106069-1350

3. GOVERNOR 105407-3830

4. SUPPLY PUMP 105237-1570

5. AUTOM. ADVANCE MECHANIS 105636-1530

6. COUPLING PLATE 105663-0250

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105100-6991

11. Nozzle and Holder 1-15300-159-1

12. Open Pre:MPa(Kqf/cm2) 19.6{200}

13. NOZZLE-HOLDER 105030-4271

14. NOZZLE 105015-6660

15. NOZZLE SET

Include in #1:

106693-1730 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 610 178 9400610178

ZEXEL 106693-1730 1066931730

ISUZU 1156023550 1156023550

Zexel num

Bosch num

Firm num

Name

106693-1730

9 400 610 178

1156023550 ISUZU

INJECTION-PUMP ASSEMBLY
6RB1T K 14CA INJECTION PUMP ASSY PE6P,6PD PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600

Overflow valve 134424-1920

Overflow valve opening pressure kPa 127 107 147

Overflow valve opening pressure kgf/cm2 1.3 1.1 1.5

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-4-2-6- 3-5

Pre-stroke mm 3 2.97 3.03

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-4 deg. 60 59.75 60.25

Difference between angles 2
Cyl.1-2 deg. 120 119.75 120.25

Difference between angles 3
Cal 1-6 deg. 180 179.75 180.25

Difference between angles 4
Cal 1-3 deg. 240 239.75 240.25

Difference between angles 5
Cal 1-5 deg. 300 299.75 300.25

Injection quantity adjustment

Adjusting point A

Rack position 8

Pump speed r/min 1000 1000 1000

Average injection quantity mm3/st. 135.2 133.2 137.2

Max. variation between cylinders % 0 -3 3

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point C

Rack position 4.5+-0.5

Pump speed r/min 335 335 335

Average injection quantity mm3/st. 9.2 6 12.4

Max. variation between cylinders % 0 -13 13

Fixing the rack *

Injection quantity adjustment_03

Adjusting point D

Rack position (11.6)+- 0.1

Pump speed r/min 150 150 150

Average injection quantity mm3/st. 210 210

Fixing the lever *

Rack limit *

Timer adjustment

Pump speed r/min 775--

Advance angle deg. 0 0 0

Remarks
Start

Timer adjustment_02

Pump speed r/min 725

Advance angle deg. 0.5

Timer adjustment_03

Pump speed r/min 900

Advance angle deg. 1.5 1 2

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05 (3)RACK LIMIT: RAL (4)Set idle sub-spring (5)Main spring setting (6)Rack difference between N = N1 and N = N2
----------
K=8 RAL=(11.6)+-0.1mm N1=1000r/min N2=700r/min
----------

Speed control lever angle

F:Full speed I:Idle S:Stop (1)Seal at delivery.
----------

----------
a=6deg+-5deg b=28deg+-5deg c=32deg+-3deg

Stop lever angle

N:Pump normal S:Stop the pump. (1)Normal
----------

----------
a=22deg+-5deg b=46deg+-5deg

Timing setting

(1)Pump vertical direction (2)Position of timer's threaded hole at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=18deg
----------
a=(70deg)

Information:

AFFECTED PRODUCT
Model Identification Number
D6R III GMT00101-00170
HCD00123-00155
TBC00100-00191
D6R III LGP DMK00130-00208
JWD00250
LGP00164-00166
WRG00158-00564
D6R III XL GJB00173-00622
JDL00113-00202
LAE00125
LFM00111-00180
D6R III XW DPS00120-00132
MRT00163-00387
D6R IIIP LGP DLM00161-00162
WCB00112-00184
D6R IIIP XL HKE00146-00221
RFC00140
D6R IIIP XW DJG00250-00251
HDC00133-00211
MTJ00151-00152
PARTS NEEDED
No parts needed for this program
ACTION REQUIRED
Please refer to the attached Rework Procedure.
OWNER NOTIFICATION
U.S. and Canadian owners will receive the attached Owner Notification.
SERVICE CLAIM ALLOWANCES
Caterpillar Dealer Suggested Customer Suggested
Parts % Labor Hrs% Parts % Labor Hrs% Parts % Labor Hrs%
100% 100% 0% 0% 0% 0%
This is a 1.0-hour job
PARTS DISPOSITION
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
MAKE EVERY EFFORT TO COMPLETE THIS PROGRAM AS SOON AS POSSIBLE.
COPY OF OWNER NOTIFICATION FOR U.S. AND CANADIAN OWNERS
XYZ Corporation
3240 Arrow Drive
Anywhere, YZ 99999
PRIORITY - PRODUCT IMPROVEMENT PROGRAM FOR FLASHING INJECTOR ETRIM FILES
MODELS INVOLVED - CERTAIN D6R III, D6R IIIP XW, D6R IIIP LGP, D6R III LGP, D6R III XW, AND D6R III XL TRACK TYPE TRACTORS
Dear Caterpillar Product Owner:
New injector etrim files need to be installed on the products listed below. The upgraded files will help performance and stability of your D6R engine. You will not be charged for the service performed.
Contact your local Caterpillar dealer immediately to schedule this service. The dealer will advise you of the time required to complete this service.
Please refer the dealer to their Service Letter dated 31Aug2006 when scheduling this service.
We regret the inconvenience this may cause you, but urge you to have this service performed as soon as possible to prevent unscheduled downtime.
Caterpillar Inc.
Identification #(s)
Attached to 31Aug2006 Service Letter
Rework Procedure
Field Rework Procedure
1. Using the provided machine serial number of the D6R Series III tractor in your service area, go to TMI web and look up the engine serial number.
2. Look up your engine serial number on the Excell file emailed to all machine TCs in order to access the injector serial numbers. If you don't have a copy of this file go the the Knowledge Network to get the file from the following web address: https://kn.cat.com/message.cfm?id=4388&parent=153301&type=Broadcast
3. Copy the 6 injector serial numbers for each machine in your service area and go to SIS web.
4. At the main menu click on Service Software Files.
5. Follow the directions and down load the trim file for each injector, putting them on a disk or in a file that can be accessed from ET.
6. Down load the six trim files for the injectors and program into the ECM in the correct order, using ET.
7. Make sure the machine SN and /or engine SN are included in the service letter claim