Information injection-pump assembly
BOSCH
9 400 617 902
9400617902
ZEXEL
106693-1080
1066931080
ISUZU
1156014320
1156014320
Rating:
Service parts 106693-1080 INJECTION-PUMP ASSEMBLY:
1.
_
7.
COUPLING PLATE
8.
_
9.
_
11.
Nozzle and Holder
1-15300-041-2
12.
Open Pre:MPa(Kqf/cm2)
22.1{225}
15.
NOZZLE SET
Include in #1:
106693-1080
as INJECTION-PUMP ASSEMBLY
Cross reference number
BOSCH
9 400 617 902
9400617902
ZEXEL
106693-1080
1066931080
ISUZU
1156014320
1156014320
Zexel num
Bosch num
Firm num
Name
106693-1080
9 400 617 902
1156014320 ISUZU
INJECTION-PUMP ASSEMBLY
6RB1 * K
6RB1 * K
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105780-8140
Bosch type code
EF8511/9A
Nozzle
105780-0000
Bosch type code
DN12SD12T
Nozzle holder
105780-2080
Bosch type code
EF8511/9
Opening pressure
MPa
17.2
Opening pressure
kgf/cm2
175
Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600
Outer diameter - inner diameter - length (mm) mm 8-3-600
Overflow valve
131424-0220
Overflow valve opening pressure
kPa
127
107
147
Overflow valve opening pressure
kgf/cm2
1.3
1.1
1.5
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
Direction of rotation (viewed from drive side)
Right R
Right R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right R
Right R
Injection order
1-4-2-6-
3-5
Pre-stroke
mm
3
2.95
3.05
Beginning of injection position
Drive side NO.1
Drive side NO.1
Difference between angles 1
Cal 1-4 deg. 60 59.5 60.5
Cal 1-4 deg. 60 59.5 60.5
Difference between angles 2
Cyl.1-2 deg. 120 119.5 120.5
Cyl.1-2 deg. 120 119.5 120.5
Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5
Cal 1-6 deg. 180 179.5 180.5
Difference between angles 4
Cal 1-3 deg. 240 239.5 240.5
Cal 1-3 deg. 240 239.5 240.5
Difference between angles 5
Cal 1-5 deg. 300 299.5 300.5
Cal 1-5 deg. 300 299.5 300.5
Injection quantity adjustment
Adjusting point
A
Rack position
8.9
Pump speed
r/min
650
650
650
Average injection quantity
mm3/st.
133.9
131.9
135.9
Max. variation between cylinders
%
0
-3
3
Basic
*
Fixing the lever
*
Injection quantity adjustment_02
Adjusting point
B
Rack position
5.3+-0.5
Pump speed
r/min
225
225
225
Average injection quantity
mm3/st.
12.6
9.4
15.8
Max. variation between cylinders
%
0
-13
13
Fixing the rack
*
Injection quantity adjustment_03
Adjusting point
D
Rack position
7.3
Pump speed
r/min
650
650
650
Average injection quantity
mm3/st.
89
85
93
Max. variation between cylinders
%
0
-3
3
Fixing the lever
*
Remarks
At absolute pressure 61.3 kPa {460 mmHg}
At absolute pressure 61.3 kPa {460 mmHg}
Timer adjustment
Pump speed
r/min
500
Advance angle
deg.
0.3
Timer adjustment_02
Pump speed
r/min
700
Advance angle
deg.
1
0.1
1
Timer adjustment_03
Pump speed
r/min
900
Advance angle
deg.
1.2
0.7
1.7
Timer adjustment_04
Pump speed
r/min
1100
Advance angle
deg.
2
1.5
2.5
Remarks
Finish
Finish
Test data Ex:
Governor adjustment
N:Pump speed
R:Rack position (mm)
(1)Beginning of damper spring operation: DL
(2)Excess fuel setting for starting: SXL
(3)Aneroid compensator absolute pressure: P1
(4)Rack difference between N = N1 and N = N2
----------
DL=3.7-0.5mm SXL=9.2+0.2mm P1=61.3+-0.5kPa(460+-5mmHg) N1=1100r/min N2=650r/min
----------
----------
DL=3.7-0.5mm SXL=9.2+0.2mm P1=61.3+-0.5kPa(460+-5mmHg) N1=1100r/min N2=650r/min
----------
Speed control lever angle
F:Full speed
M:Minimum-maximum speed
(1)Set the pump speed at aa. (At delivery)
(2)Set the speed at bb. Set using two nuts.
----------
aa=1100r/min bb=550r/min
----------
a=1.5deg+-5deg b=8.5deg+-5deg
----------
aa=1100r/min bb=550r/min
----------
a=1.5deg+-5deg b=8.5deg+-5deg
0000000901
F:Full load
I:Idle
(1)Stopper bolt setting
(2)Attach the return spring to the upper hole and adjust.
----------
----------
a=30deg+-5deg b=31deg+-3deg
----------
----------
a=30deg+-5deg b=31deg+-3deg
Stop lever angle
N:Pump normal
S:Stop the pump.
----------
----------
a=32deg+-5deg b=64deg+-5deg
----------
----------
a=32deg+-5deg b=64deg+-5deg
0000001501 ACS
(A) Set screw
(B) Push rod 1
1. Aneroid compensator unit adjustment
(1)Screw in (A) to obtain L1.
2. Adjustment following governor installation
(1)Set the speed of the pump to N1 r/min and fix the control lever at the full set position.
(2)Screw in the aneroid compensator to obtain the performance shown in the graph above.
----------
N1=650r/min L1=(0.6~0.9)mm
----------
R1=8.9mm R2=7.3mm P1=(94.6)kPa((710)mmHg) P2=61.3+-0.7kPa(460+-5mmHg) Q1=133.9+-2cm3/1000st Q2=-
----------
N1=650r/min L1=(0.6~0.9)mm
----------
R1=8.9mm R2=7.3mm P1=(94.6)kPa((710)mmHg) P2=61.3+-0.7kPa(460+-5mmHg) Q1=133.9+-2cm3/1000st Q2=-
Timing setting
(1)Pump vertical direction
(2)Position of timer's threaded hole at No 1 cylinder's beginning of injection
(3)B.T.D.C.: aa
(4)-
----------
aa=21deg
----------
a=(70deg)
----------
aa=21deg
----------
a=(70deg)
Information:
6. Full-load Quantity for Starting a warmed-up Engine
When the engine is warmed-up, it is not necessary to operate the lever (9) for additional fuel.7. Stopping the Engine
For stopping the engine, the starting and stopping lever (9) must be pulled beyond the starting position until it rests firmly against the stop. When pulling the lever slowly, the engine will speed up again before stopping.8. Operating the Tractor
The hydraulic governor of the distributor-type pump functions in the same manner as a mechanical governor (RSV governor) of an in-line pump. It is, however, more sensitive to response than the mechanical governor.Pump Illustrations
Fuel Circuit Of Distributor - Type Pump
Checking The Fuel-Injection Pump Drive And Replacing Components (as from 3 cylinder engine)
1. Check the gearwheel and hub or injection timer. If necessary, dismantle the gearwheel from the hub or from the injection timer.2. Renew the defective component.
7-492.1 Assemble the gearwheel and hub so that the punch mark registers with the groove in the hub.Fig. 7-49, right2.2 Assemble the gearwhell to the injection timer so that the recess in the former registers with the groove in the hub.Fig. 7-49, left Important:As from 1975, the hub was modified in the case of rigid drive.
7-502.3 In the case of in-line injection pump, mount gearwheel onto steel hub.Fig. 7-50, right2.4 In the case of distributor injection pump, mount gearwheel reversed onto the hub.Fig. 7-50 left Observe markings and angular degrees.Dismantling And Installing Injectors
Dismantling:
1. Dismantle leak-off line to injector. Disconnect injection delivery line on injection.2. Dismantle stirrup and remove thrust piece.
7-513. Remove injector using extracting device No. 150800.Fig. 7-51, Attention:In addition, use threaded piece No. 110050 in case of lateral connection of injection delivery line.Fig. 7-51, leftUse extractor No. 110030 in case of top connection of injection delivery line.Fig. 7-51, right
7-52On FL 912 W remove injector by special wrench No. 110010 plus insert No. 110020.Fig. 7-52
7-534. Remove joint washer from injector or from cylinder head, as the case may be. (Extractor No. 120630)Fig. 7-53, leftIn case of FL 912 W, remove heat insulating plate (using, for example, bent wire).Fig. 7-53, rightInstalling:
7-541. Stick new joint washer with grease (graphited side facing towards injector).Fig. 7-54 On FL 912 install heat guard as shown.Fig. 7-53, right2. Install injector.
7-553. Install thrust piece and place stirrup in position.Fig. 7-55, left4. Place washer with convex side facing stirrup and screw on nut.(See Specification Data)5. On FL 912 W align injector to injection pipe.Fig. 7-55, right
7-566. Tighten injector by special wrench No. 110010 plus insert No. 110020.Fig. 7-567. Tighten injector and fit leak-oil line with new sealing rings.Removing And Refitting Injector On Engine Provided With Exhaust Air Heating
Preliminary work:
Injector is removed.1. Stick by means of grease sealing ring to injector and insert the latter in the cylinder head.
7-572. Slip rubber seal on injector and the vertical pin (see arrow) for fixture.Fig. 7-57
7-583. Apply leak oil pan (arrow). Slip spring and spacer sleeve on pin for fixture.Fig. 7-584. Apply clamping piece and fixture.5. Apply washer the curved side of which must show towards fixture; screw on
When the engine is warmed-up, it is not necessary to operate the lever (9) for additional fuel.7. Stopping the Engine
For stopping the engine, the starting and stopping lever (9) must be pulled beyond the starting position until it rests firmly against the stop. When pulling the lever slowly, the engine will speed up again before stopping.8. Operating the Tractor
The hydraulic governor of the distributor-type pump functions in the same manner as a mechanical governor (RSV governor) of an in-line pump. It is, however, more sensitive to response than the mechanical governor.Pump Illustrations
Fuel Circuit Of Distributor - Type Pump
Checking The Fuel-Injection Pump Drive And Replacing Components (as from 3 cylinder engine)
1. Check the gearwheel and hub or injection timer. If necessary, dismantle the gearwheel from the hub or from the injection timer.2. Renew the defective component.
7-492.1 Assemble the gearwheel and hub so that the punch mark registers with the groove in the hub.Fig. 7-49, right2.2 Assemble the gearwhell to the injection timer so that the recess in the former registers with the groove in the hub.Fig. 7-49, left Important:As from 1975, the hub was modified in the case of rigid drive.
7-502.3 In the case of in-line injection pump, mount gearwheel onto steel hub.Fig. 7-50, right2.4 In the case of distributor injection pump, mount gearwheel reversed onto the hub.Fig. 7-50 left Observe markings and angular degrees.Dismantling And Installing Injectors
Dismantling:
1. Dismantle leak-off line to injector. Disconnect injection delivery line on injection.2. Dismantle stirrup and remove thrust piece.
7-513. Remove injector using extracting device No. 150800.Fig. 7-51, Attention:In addition, use threaded piece No. 110050 in case of lateral connection of injection delivery line.Fig. 7-51, leftUse extractor No. 110030 in case of top connection of injection delivery line.Fig. 7-51, right
7-52On FL 912 W remove injector by special wrench No. 110010 plus insert No. 110020.Fig. 7-52
7-534. Remove joint washer from injector or from cylinder head, as the case may be. (Extractor No. 120630)Fig. 7-53, leftIn case of FL 912 W, remove heat insulating plate (using, for example, bent wire).Fig. 7-53, rightInstalling:
7-541. Stick new joint washer with grease (graphited side facing towards injector).Fig. 7-54 On FL 912 install heat guard as shown.Fig. 7-53, right2. Install injector.
7-553. Install thrust piece and place stirrup in position.Fig. 7-55, left4. Place washer with convex side facing stirrup and screw on nut.(See Specification Data)5. On FL 912 W align injector to injection pipe.Fig. 7-55, right
7-566. Tighten injector by special wrench No. 110010 plus insert No. 110020.Fig. 7-567. Tighten injector and fit leak-oil line with new sealing rings.Removing And Refitting Injector On Engine Provided With Exhaust Air Heating
Preliminary work:
Injector is removed.1. Stick by means of grease sealing ring to injector and insert the latter in the cylinder head.
7-572. Slip rubber seal on injector and the vertical pin (see arrow) for fixture.Fig. 7-57
7-583. Apply leak oil pan (arrow). Slip spring and spacer sleeve on pin for fixture.Fig. 7-584. Apply clamping piece and fixture.5. Apply washer the curved side of which must show towards fixture; screw on
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Group cross 106693-1080 ZEXEL
Isuzu
106693-1080
9 400 617 902
1156014320
INJECTION-PUMP ASSEMBLY
6RB1
6RB1