106692-9390 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066929390

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

ZEXEL 106692-9390 1066929390

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Service parts 106692-9390 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 106069-7430

3. GOVERNOR 105407-6290

4. SUPPLY PUMP 105217-1390

5. AUTOM. ADVANCE MECHANIS

6. COUPLING PLATE

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY

11. Nozzle and Holder

12. Open Pre:MPa(Kqf/cm2)

13. NOZZLE-HOLDER

14. NOZZLE

15. NOZZLE SET

Include in #1:

106692-9390 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 106692-9390 1066929390

Zexel num

Bosch num

Firm num

Name

106692-9390

INJECTION-PUMP ASSEMBLY

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8130

Bosch type code EFEP215A

Nozzle 105780-0050

Bosch type code DN6TD119NP1T

Nozzle holder 105780-2090

Bosch type code EFEP215

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600

Overflow valve 131424-1520

Overflow valve opening pressure kPa 157 123 191

Overflow valve opening pressure kgf/cm2 1.6 1.25 1.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-4-2-6- 3-5

Pre-stroke mm 2.9 2.85 2.95

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-4 deg. 60 59.5 60.5

Difference between angles 2
Cyl.1-2 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cal 1-3 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-5 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 12.5

Pump speed r/min 900 900 900

Each cylinder's injection qty mm3/st. 402 394 410

Basic *

Fixing the rack *

Injection quantity adjustment_02

Adjusting point C

Rack position 4.6+-0.5

Pump speed r/min 350 350 350

Each cylinder's injection qty mm3/st. 31.5 27.4 35.6

Fixing the rack *

Injection quantity adjustment_03

Adjusting point D

Rack position -

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 450 440 460

Fixing the lever *

Rack limit *

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)Confirm that the rack is pulled back to R = R1 or less at solenoid operation (N = 0). (4)RACK LIMIT (5)Set idle sub-spring
----------
K=9 R1=4.1mm
----------

Speed control lever angle

F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=21deg+-5deg b=24deg+-5deg

Stop lever angle

N:Pump normal S:Stop the pump. (1)Rack position = aa or less, speed = bb (at stop lever stop N = cc[speed lever full] confirm non-injection)
----------
aa=4.1mm bb=0r/min cc=100r/min
----------
a=20deg+-5deg b=53deg+-5deg

Timing setting

(1)Pump vertical direction (2)Position of camshaft's key groove at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(50deg)

Information:

Illustration 1 g06545921
Typical view inside the DEF pump
(1) Internal heater blanket
Illustration 2 g06545997
Typical view of the DEF pump heater blanket
(2) Pump head heater (top)
(3) Positioning blocksAdaptable To:
Do not operate or work on this product unless you have read and understood the instruction and warnings in the relevant Operation and Maintenance Manuals and relevant service literature. Failure to follow the instructions or heed the warnings could result in injury or death. Proper care is your responsibility.
Illustration 3 g06546003
Typical view of the DEF pump identification label
(4) Part number
(5) Serial number
(6) Date code
Table 1
Part Number Description Serial Number Date Code
466-8285 Diesel Exhaust Fluid Pump Gp (12 V) 19357001 19D357
533-2738 Diesel Exhaust Fluid Pump Gp (24 V) 20058030 20D058 Refer to Table 1 for the effective serial number and date code of the improved heater blanket. Refer to Illustration 3 for the location of the DEF pump identification label.