106692-9350 ZEXEL 9 400 611 005 BOSCH INJECTION-PUMP ASSEMBLY 9400611005 1066929350 6151721790

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH 9 400 611 005 9400611005

ZEXEL 106692-9350 1066929350

KOMATSU 6151721790 6151721790

Price: query

Buy now
Add to cart Go to cart

Rating:

Buy INJECTION-PUMP ASSEMBLY 106692-9350 zexel genuine, new aftermarket engine parts with delivery

Service parts 106692-9350 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 106069-7400

3. GOVERNOR 105407-6040

4. SUPPLY PUMP 105217-6090

5. AUTOM. ADVANCE MECHANIS

6. COUPLING PLATE 105663-0510

7. COUPLING PLATE 156636-6220

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105111-4600

11. Nozzle and Holder 6151-12-3400

12. Open Pre:MPa(Kqf/cm2) 24.5{250}

13. NOZZLE-HOLDER 105041-7130

14. NOZZLE 105025-0750

15. NOZZLE SET

Include in #1:

106692-9350 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 611 005 9400611005

ZEXEL 106692-9350 1066929350

KOMATSU 6151721790 6151721790

Zexel num

Bosch num

Firm num

Name

106692-9350
106692-9352

9 400 611 005

6151721790 KOMATSU

INJECTION-PUMP ASSEMBLY
S6D125 * K 14CA PE6P,6PD PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600

Overflow valve 131424-1520

Overflow valve opening pressure kPa 157 123 191

Overflow valve opening pressure kgf/cm2 1.6 1.25 1.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Left L

Injection timing adjustment

Direction of rotation (viewed from drive side)
Left L

Injection order 1-5-3-6- 2-4

Pre-stroke mm 3.75 3.7 3.8

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5

Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 9

Pump speed r/min 1050 1050 1050

Average injection quantity mm3/st. 121.5 119.5 123.5

Max. variation between cylinders % 0 -3 3

Basic *

Fixing the lever *

Boost pressure kPa 46.7 46.7

Boost pressure mmHg 350 350

Injection quantity adjustment_02

Adjusting point C

Rack position 6.3+-0.5

Pump speed r/min 300 300 300

Average injection quantity mm3/st. 8 6.5 9.5

Max. variation between cylinders % 0 -15 15

Fixing the rack *

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Injection quantity adjustment_03

Adjusting point E

Rack position -

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 145 145 165

Fixing the lever *

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Rack limit *

Boost compensator adjustment

Pump speed r/min 600 600 600

Rack position R1-1.3

Boost pressure kPa 20 17.3 22.7

Boost pressure mmHg 150 130 170

Boost compensator adjustment_02

Pump speed r/min 600 600 600

Rack position R1(9)

Boost pressure kPa 33.3 26.6 40

Boost pressure mmHg 250 200 300

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Boost compensator stroke: BCL
----------
K=13 BCL=1.3+-0.1mm
----------

Speed control lever angle

F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=4deg+-5deg b=19deg+-5deg

Stop lever angle

N:Pump normal S:Stop the pump. (1)Pump speed aa and rack position bb (to be sealed at delivery) (2)Normal
----------
aa=0r/min bb=1-0.5mm
----------
a=33deg+-5deg b=70deg+-5deg

Timing setting

(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(150deg)

Information:

Climbing equipment may be required to access this service point. Refer to the Operation and Maintenance Manual, "Mounting and Dismounting" topic for safety information.
Before servicing/performing maintenance on the machine, electrical power must be physically disconnected; battery plugs must be disconnected from the batteries, or the trailing cable must be unplugged, and warning tags and padlocks shall be applied by a certified electrician. Certified electricians shall perform or direct any electrical work, including any energized testing, repair work in controllers, motors, or other approved compartments, and shall insure that all compartments are properly closed and inspected prior to re-energization. All applicable lock out and tag out procedures must be followed.
Observe the safe working load limits of all lifting and blocking devices and keep a safe distance from suspended/blocked loads. Personnel may be seriously injured or killed by falling loads.
Required Parts
The LFI component PMMA surface characteristics are as follows
Cover Layer
Gloss
Scratch resistance
Weather resistance
Color Layer
Coloring
Ultraviolet resistance
Carrier Layer
Adhesion to backing foam
Heat deformation resistance
Backing Foam
Strength
Stability
Impact resistance
Heat deformation resistanceRepair Procedure
Illustration 1 g06509785
Simulated punch hole
Illustration 2 g06509787
Location to grind off backside
Grind material off from backside
Illustration 3 g06509788
Fiberglass mat and plastic filler
Place fiberglass mat and place plastic filler on backside
Illustration 4 g06509791
Location to grind off exterior side
Grind material off from exterior side
Illustration 5 g06509792
Location to add filler on exterior side
Fill hole on exterior side with plastic filler
Illustration 6 g06510059
Exterior surface to grind flat
Grind plastic filler on exterior to achieve flat surface
Illustration 7 g06510075
Area to apply plasticiser
Apply plastic filler with plasticiser to the exterior
Illustration 8 g06510079
Exterior area to grind plastic filler containing plasticiser
Grind plastic filler containing plasticiser and also area to be painted
Illustration 9 g06510084
Exterior plastic surface painted with primer
Paint exterior with primer for plastic surfaces
Illustration 10 g06510086
Exterior plastic surface painted with top coat
Paint exterior with top coat