106692-9293 ZEXEL 9 400 612 506 BOSCH INJECTION-PUMP ASSEMBLY 9400612506 1066929293 6151721952


 

Information injection-pump assembly

BOSCH 9 400 612 506 9400612506
ZEXEL 106692-9293 1066929293
KOMATSU 6151721952 6151721952
106692-9293 INJECTION-PUMP ASSEMBLY
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Buy INJECTION-PUMP ASSEMBLY 106692-9293 zexel genuine, new aftermarket engine parts with delivery

Service parts 106692-9293 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106069-7540
3. GOVERNOR 105407-4301
4. SUPPLY PUMP 105217-6090
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE 105663-0510
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105111-4550
11. Nozzle and Holder 6151-12-3200
12. Open Pre:MPa(Kqf/cm2) 24.5{250}
13. NOZZLE-HOLDER 105041-7130
14. NOZZLE 105025-0330
15. NOZZLE SET

Include in #1:

106692-9293 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 612 506 9400612506
ZEXEL 106692-9293 1066929293
KOMATSU 6151721952 6151721952


Zexel num
Bosch num
Firm num
Name
106692-9293 
9 400 612 506 
6151721952  KOMATSU
INJECTION-PUMP ASSEMBLY
S6D125 K 14CA INJECTION PUMP ASSY PE6P,6PD PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   131425-2120
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left
  L
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.6 3.55 3.65
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   11.1
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   233 231 235
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the rack   *
Injection quantity adjustment_02
Adjusting point   -
Rack position   6.4+-0.5
Pump speed r/min   375 375 375
Average injection quantity mm3/st.   15 13.5 16.5
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 

Test data Ex:

Governor adjustment

Test data 106692-9293
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)Main spring setting (4)Set idle sub-spring
----------
K=8
----------

Speed control lever angle

Test data 106692-9293
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=(1deg)+-5deg b=(21deg)+-5deg

Stop lever angle

Test data 106692-9293
N:Pump normal S:Stop the pump. (1)At hole above left hand side R = aa (2)No return spring
----------
aa=27mm
----------
a=26.5deg+-5deg b=53deg+-5deg

Timing setting

Test data 106692-9293
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(150deg)




Information:

Introduction
The problem that is identified below has a known solution. Use the solution that is identified below.Problem
The procedure for the Disassembly and Assembly needs to be updated to include the information below.Solution
Do not operate or work on this product unless you have read and understood the instruction and warnings in the relevant Operation and Maintenance Manuals and relevant service literature. Failure to follow the instructions or heed the warnings could result in injury or death. Proper care is your responsibility.
Inspect the quill tubes and fuel injectors for cuts or marks at the mating surfaces.
Replace any quill tubes since the quill tubes are a one time use component. Replace the copper washer when replacing the fuel injector.
Follow the steps below for installing the quill tunes and fuel injectors.
Seat the injector by installing and torquing the injector hold down clamp bolt to 30 3 N m (22 2 lb ft).
Install the quill tube and tighten the quill nut between 15 N m (11 lb ft) to 20 N m (15 lb ft).
Apply a final torque of 30 3 N m (22 2 lb ft) to the injector hold down clamp bolt.
Apply a final torque between 50 N m (37 lb ft) to 55 N m (41 lb ft).

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106692-9293  
9 400 612 506 
6151721952 
INJECTION-PUMP ASSEMBLY
S6D125
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