106692-9182 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066929182


 

Information injection-pump assembly

ZEXEL 106692-9182 1066929182
106692-9182 INJECTION-PUMP ASSEMBLY
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Service parts 106692-9182 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106069-7091
3. GOVERNOR 105407-5240
4. SUPPLY PUMP 105217-1390
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2)
13. NOZZLE-HOLDER
14. NOZZLE
15. NOZZLE SET

Include in #1:

106692-9182 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 106692-9182 1066929182


Zexel num
Bosch num
Firm num
Name
106692-9182 
 
   
INJECTION-PUMP ASSEMBLY

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   131424-1520
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   2.9 2.85 2.95
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   13.3
Pump speed r/min   900 900 900
Each cylinder's injection qty mm3/st.   245 240.1 249.9
Basic   *
Fixing the rack   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   5.8+-0.5
Pump speed r/min   200 200 200
Each cylinder's injection qty mm3/st.   32.5 28.3 36.7
Fixing the rack   *

Test data Ex:

Governor adjustment

Test data 106692-9182
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)Set idle sub-spring (4)Confirm that the rack is pulled back to R = R1 or less at solenoid operation (N = 0).
----------
K=7 R1=5.3mm
----------

Speed control lever angle

Test data 106692-9182
F:Full speed I:Idle (1)Stopper bolt setting (2)Set the pump speed at aa (3)Set the pump speed at bb. (4)Stopper bolt setting
----------
aa=900r/min bb=750r/min
----------
a=18deg+-5deg b=33deg+-5deg c=7deg+-5deg

Stop lever angle

Test data 106692-9182
N:Pump normal S:Stop the pump. (1)Rack position aa or less, pump speed bb
----------
aa=5.3mm bb=0r/min
----------
a=20deg+-5deg b=53deg+-5deg

Timing setting --

Test data 106692-9182
(1)Pump vertical direction (2)Position of camshaft's key groove at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(50deg)




Information:

Literature Information
This manual should be stored in the operator's compartment in the literature holder or seat back literature storage area.This manual contains safety information, operation instructions, and maintenance recommendations.Some photographs or illustrations in this publication show details or attachments that can be different from your machine.Continuing improvement and advancement of product design might have caused changes to your machine which are not included in this publication. Read, study and keep this manual with the machine.Whenever a question arises regarding your machine, or this publication, please consult your Cat dealer for the latest available information.Safety
The safety section lists basic safety precautions. In addition, this section identifies the text and locations of warning signs and labels used on the machine.Operation
The operation section is a reference for the new operator and a refresher for the experienced operator. This section includes a discussion of gauges, switches, machine controls, attachment controls, and programming information.Photographs and illustrations guide the operator through correct procedures of checking, starting, operating and stopping the machine.Operating techniques outlined in this publication are basic. Skill and techniques develop as the operator gains knowledge of the machine and its capabilities.Maintenance
The maintenance section is a guide to equipment care.California Proposition 65 Warning
Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm.Battery posts, terminals and related accessories contain lead and lead compounds.Wash hands after handlingCertified Engine Maintenance
Proper maintenance and repair is essential to keep the engine and machine systems operating correctly. As the heavy duty off-road diesel engine owner, you are responsible for the performance of the required maintenance listed in the Owner's Manual, Operation and Maintenance Manual, and Service Manual.It is prohibited for any person engaged in the business of repairing, servicing, selling, leasing, or trading engines or machines to remove, alter, or render inoperative any emission related device or element of design installed on or in an engine or machine that is in compliance with the regulations (40 CFR Part 89). Certain elements of the machine and engine such as the exhaust system, fuel system, electrical system, intake air system and cooling system may be emission related and should not be altered unless approved by Caterpillar.Cat Product Identification Number
Effective First Quarter 2001 the Cat Product Identification Number (PIN) will change from 8 to 17 characters. In an effort to provide uniform equipment identification, Caterpillar and other construction equipment manufacturers are moving to comply with the latest version of the product identification numbering standard. Non-road machine PINs are defined by ISO 10261. The new PIN format will apply to all Cat machines and generator sets. The PIN plates and frame marking will display the 17 character PIN. The new format will look like the following:
Illustration 1 g00751314Where:1. Caterpillar's World Manufacturing Code (characters 1-3)2. Machine Descriptor (characters 4-8)3. Check Character (character 9)4. Machine Indicator Section (MIS) or Product Sequence Number (characters 10-17). These were previously referred to as the Serial Number.Machines and generator sets produced before First Quarter 2001 will

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Group cross 106692-9182 ZEXEL

 
 
INJECTION-PUMP ASSEMBLY
 
 
INJECTION-PUMP ASSEMBLY
106692-9182  
 
 
INJECTION-PUMP ASSEMBLY
 
 
INJECTION-PUMP ASSEMBLY

Yanmar 

9 400 617 882 
12665451023 
INJECTION-PUMP ASSEMBLY
6HAL-DT
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