Information injection-pump assembly
BOSCH
F 019 Z10 131
f019z10131
ZEXEL
106692-9090
1066929090
Rating:
Service parts 106692-9090 INJECTION-PUMP ASSEMBLY:
1.
_
5.
AUTOM. ADVANCE MECHANIS
8.
_
9.
_
11.
Nozzle and Holder
12.
Open Pre:MPa(Kqf/cm2)
24.5{250}
15.
NOZZLE SET
Include in #1:
106692-9090
as INJECTION-PUMP ASSEMBLY
Cross reference number
BOSCH
F 019 Z10 131
f019z10131
ZEXEL
106692-9090
1066929090
Zexel num
Bosch num
Firm num
Name
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105780-8140
Bosch type code
EF8511/9A
Nozzle
105780-0000
Bosch type code
DN12SD12T
Nozzle holder
105780-2080
Bosch type code
EF8511/9
Opening pressure
MPa
17.2
Opening pressure
kgf/cm2
175
Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600
Outer diameter - inner diameter - length (mm) mm 8-3-600
Overflow valve
131424-1520
Overflow valve opening pressure
kPa
157
123
191
Overflow valve opening pressure
kgf/cm2
1.6
1.25
1.95
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
Direction of rotation (viewed from drive side)
Left L
Left L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left L
Left L
Injection order
1-5-3-6-
2-4
Pre-stroke
mm
3.75
3.7
3.8
Beginning of injection position
Drive side NO.1
Drive side NO.1
Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5
Cal 1-5 deg. 60 59.5 60.5
Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5
Cal 1-3 deg. 120 119.5 120.5
Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5
Cal 1-6 deg. 180 179.5 180.5
Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5
Cyl.1-2 deg. 240 239.5 240.5
Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5
Cal 1-4 deg. 300 299.5 300.5
Injection quantity adjustment
Adjusting point
A
Rack position
7.7
Pump speed
r/min
1000
1000
1000
Average injection quantity
mm3/st.
100.2
98.2
102.2
Max. variation between cylinders
%
0
-3
3
Basic
*
Fixing the lever
*
Injection quantity adjustment_02
Adjusting point
B
Rack position
8.6
Pump speed
r/min
650
650
650
Average injection quantity
mm3/st.
121.8
119.8
123.8
Max. variation between cylinders
%
0
-4
4
Fixing the lever
*
Injection quantity adjustment_03
Adjusting point
C
Rack position
4.7+-0.5
Pump speed
r/min
325
325
325
Average injection quantity
mm3/st.
12.4
10.9
13.9
Max. variation between cylinders
%
0
-15
15
Fixing the rack
*
Test data Ex:
Governor adjustment
N:Pump speed
R:Rack position (mm)
(1)Target notch: K
(2)Rack difference between N = N1 and N = N2
(3)Rack difference between N = N3 and N = N4
----------
K=9 N1=1000r/min N2=650r/min N3=1000r/min N4=400r/min
----------
----------
K=9 N1=1000r/min N2=650r/min N3=1000r/min N4=400r/min
----------
Speed control lever angle
F:Full speed
I:Idle
(1)Stopper bolt setting
----------
----------
a=7deg+-5deg b=28deg+-5deg
----------
----------
a=7deg+-5deg b=28deg+-5deg
Stop lever angle
N:Pump normal
S:Stop the pump.
----------
----------
a=53deg+-5deg b=71.5deg+-5deg
----------
----------
a=53deg+-5deg b=71.5deg+-5deg
Timing setting
(1)Pump vertical direction
(2)Coupling's key groove position at No 1 cylinder's beginning of injection
(3)-
(4)-
----------
----------
a=(150deg)
----------
----------
a=(150deg)
Information:
Do not operate or work on this product unless you have read and understood the instruction and warnings in the relevant Operation and Maintenance Manuals and relevant service literature. Failure to follow the instructions or heed the warnings could result in injury or death. Proper care is your responsibility.
Illustration 1 g06531932
Typical example
(1) 310-4948 Clip
(2) 310-4947 Clip
(3) 536-7106 Grommet
Illustration 2 g06533545
Typical view of DEF lines group in 794 AC/ 796 AC/ 798 AC machines
Table 1
Required Parts
Item Qty New Part Number Part Name Former Part Number(1)
1 12(2) 310-4948 Clip 3G-8054
2 12(2) 310-4947 Clip 3G-8057
3 12(2) 536-7106 Grommet 3G-8047
(1) The former part number listed is for reference only and may differ.
(2) 785G machines require only 8 quantity.New 310-4948 Clip (1) replaces the former 3G-8054 Clip in the DEF lines group/heater lines group.New 310-4947 Clip (2) replaces the former 3G-8057 Clip in the DEF lines group/heater lines group.New 536-7106 Grommet (3) replaces the former 3G-8047 Grommet in the DEF lines group/heater lines group.