106692-9002 ZEXEL 9 400 610 999 BOSCH INJECTION-PUMP ASSEMBLY 9400610999 1066929002 6162731583

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH 9 400 610 999 9400610999

ZEXEL 106692-9002 1066929002

KOMATSU 6162731583 6162731583

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Buy INJECTION-PUMP ASSEMBLY 106692-9002 zexel genuine, new aftermarket engine parts with delivery

Service parts 106692-9002 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 106069-8061

3. GOVERNOR 105448-9830

4. SUPPLY PUMP 105207-1350

5. AUTOM. ADVANCE MECHANIS

6. COUPLING PLATE

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105111-4143

11. Nozzle and Holder 6162-13-3702

12. Open Pre:MPa(Kqf/cm2) 26.0{265}

13. NOZZLE-HOLDER 105041-7102

14. NOZZLE 105015-6700

15. NOZZLE SET

Include in #1:

106692-9002 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 610 999 9400610999

ZEXEL 106692-9002 1066929002

KOMATSU 6162731583 6162731583

Zexel num

Bosch num

Firm num

Name

106692-9002

9 400 610 999

6162731583 KOMATSU

INJECTION-PUMP ASSEMBLY
S6D170 K 14CA INJECTION PUMP ASSY PE6P,6PD PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8130

Bosch type code EFEP215A

Nozzle 105780-0050

Bosch type code DN6TD119NP1T

Nozzle holder 105780-2090

Bosch type code EFEP215

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Left L

Injection timing adjustment

Direction of rotation (viewed from drive side)
Left L

Injection order 1-5-3-6- 2-4

Pre-stroke mm 2.4 2.35 2.45

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5

Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 12.4

Pump speed r/min 1000 1000 1000

Each cylinder's injection qty mm3/st. 321 315 327

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point C

Rack position 7.3+-0.5

Pump speed r/min 350 350 350

Average injection quantity mm3/st. 58 53 63

Max. variation between cylinders % 0 -10 10

Fixing the rack *

Injection quantity adjustment_03

Adjusting point D

Rack position 16.2+-0. 5

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 400 390 410

Fixing the lever *

Rack limit *

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)RACK LIMIT (3)Set idle sub-spring (4)Main spring setting (5)Rack difference between N = N1 and N = N2 (6)Rack difference between N = N3 and N = N4
----------
K=20 N1=1000r/min N2=300r/min N3=1000r/min N4=700r/min
----------

Speed control lever angle

F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=19deg+-5deg b=31deg+-5deg

Stop lever angle

N:Pump normal S:Stop the pump.
----------

----------
a=26.5deg+-5deg b=53deg+-5deg

Timing setting

(1)Pump vertical direction (2)Position of spline gear's aligning mark at No 1 cylinder's beginning of injection (key position) (3)- (4)-
----------

----------
a=(130deg)

Information:

Do not operate or work on this product unless you have read and understood the instruction and warnings in the relevant Operation and Maintenance Manuals and relevant service literature. Failure to follow the instructions or heed the warnings could result in injury or death. Proper care is your responsibility.
Table 1
Required Parts
Item Qty Part Number Part Name Former Part Number(1)
1 1 307-3245 Injector As 5T-5045
(1) The former part number listed is for reference only and may differ.
Illustration 1 g06487273
(1) 307-3245 Injector As
Illustration 2 g06487280
(1) 307-3245 Injector AsNew injector assembly (1) is adaptable to the products within the listed serial numbers and is effective with all products after the listed serial numbers.
New injector assembly (1) replaces the former 5T-5045 Lubrication Injector Gp in the 5T-5009 Lubrication Distribution Valve Gp and 8W-2597 Lubrication Distribution Valve Gp.
The former 5T-5009 Lubrication Distribution Valve Gp was replaced by 269-5348 Lubrication Distribution Valve Gp in the 542-2534 Automatic Lubrication Gp, 480-9286 Lubrication Lines Gp, and 461-6749 Automatic Lubrication Gp.
The former 8W-2597 Lubrication Distribution Valve Gp was replaced by 269-5352 Lubrication Distribution Valve Gp in the 480-9286 Lubrication Lines Gp.Note: The 442-3289 Lubrication Valve and Lines Gp is equipped with the 8W-2597 Lubrication Distribution Valve Gp.Note: The 442-3289 Lubrication Valve and Lines Gp was superseded by 449-2424 Fuel Filter.Note: The 499-2424 Lubrication Valve and Lines Gp is equipped with the 5T-5009 Lubrication Distribution Valve Gp.Note: The 499-2424 Lubrication Valve and Lines Gp was superseded by the 542-2354 Lubrication Valve and Lines Gp.