106692-4080 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066924080 6151711511

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

ZEXEL 106692-4080 1066924080

KOMATSU 6151711511 6151711511

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Cross reference number

ZEXEL 106692-4080 1066924080

KOMATSU 6151711511 6151711511

Zexel num

Bosch num

Firm num

Name

106692-4080
106692-4084

6151711511 KOMATSU

INJECTION-PUMP ASSEMBLY
S6D125 *

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600

Overflow valve opening pressure kPa 157 123 191

Overflow valve opening pressure kgf/cm2 1.6 1.25 1.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Left L

Injection timing adjustment

Direction of rotation (viewed from drive side)
Left L

Injection order 1-5-3-6- 2-4

Pre-stroke mm 3.75 3.7 3.8

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5

Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 7

Pump speed r/min 1000 1000 1000

Average injection quantity mm3/st. 100.2 98.2 102.2

Max. variation between cylinders % 0 -3 3

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point B

Rack position 7.9

Pump speed r/min 650 650 650

Average injection quantity mm3/st. 121.8 119.8 123.8

Max. variation between cylinders % 0 -4 4

Fixing the lever *

Injection quantity adjustment_03

Adjusting point C

Rack position 4+-0.5

Pump speed r/min 325 325 325

Average injection quantity mm3/st. 12.4 10.9 13.9

Max. variation between cylinders % 0 -15 15

Fixing the rack *

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)Rack difference between N = N1 and N = N2 (4)Rack difference between N = N3 and N = N4
----------
K=6 N1=1000r/min N2=650r/min N3=1000r/min N4=400r/min
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Speed control lever angle

F:Full speed I:Idle S:Stop
----------

----------
a=7deg+-5deg b=28deg+-5deg c=32deg+-3deg

Timing setting

(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(150deg)

Information:

Table 1
Required Parts (As determined by application)
Qty Part Number Part Name
1 365-2237 Return Hose Assembly
1 365-2240 Diesel Exhaust Fluid Line As
1 381-0887 Hose As
1 389-2659 Hose As
1 389-9428 Hose As
1 389-9430 Diesel Exhaust Fluid Line As
1 398-9452 Hose As
1 398-9454 Hose As
1 423-3515 Hose As
1 423-5899 Hose As
1 424-0073 Hose As
1 424-1553 Hose As
1 437-9866 Diesel Exhaust Fluid Line As
1 437-9867 Diesel Exhaust Fluid Line As
1 506-5811 Hose As
1 506-5812 Hose As
1 381-0888 Hose As
1 398-9455 Hose As
1 389-2660 Hose As
1 506-5801 Hose As
1 506-5802 Hose As The fault codes are listed in Table 2.
Table 2
J1939 Code and Description CDL Code and Description
4354–5
Aftertreatment 1 Diesel Exhaust Fluid Line
Heater 1 : current Below Normal 3110–5
Aftertreatment #1 SCR Catalyst Reagent Line
Heater #1 : Current Below Normal
4354–6
Aftertreatment 1 Diesel Exhaust Fluid Line
Heater 1 : current Below Normal 3110–6
Aftertreatment #1 SCR Catalyst Reagent Line
Heater #1 : Current Below Normal
4355–5
Aftertreatment 1 Diesel Exhaust Fluid Line
Heater 2 : current Below Normal 3111–5
Aftertreatment #1 SCR Catalyst Reagent Line
Heater #2 : Current Below Normal
4355–6
Aftertreatment 1 Diesel Exhaust Fluid Line
Heater 2: current Below Normal 3111–6
Aftertreatment #1 SCR Catalyst Reagent Line
Heater 2 : Current Below Normal
4356–5
Aftertreatment 1 Diesel Exhaust Fluid Line
Heater 3 : current Below Normal 3112–5
Aftertreatment #1 SCR Catalyst Reagent Line
Heater #3 : Current Below Normal
4356–6
Aftertreatment 1 Diesel Exhaust Fluid Line
Heater 3: current Below Normal 3112–6
Aftertreatment #1 SCR Catalyst Reagent Line
Heater #2 : Current Below Normal