Information injection-pump assembly
BOSCH
9 400 610 255
9400610255
ZEXEL
106692-1220
1066921220
ISUZU
1156020580
1156020580
Rating:
Service parts 106692-1220 INJECTION-PUMP ASSEMBLY:
1.
_
5.
AUTOM. ADVANCE MECHANIS
7.
COUPLING PLATE
8.
_
9.
_
11.
Nozzle and Holder
1-15300-041-2
12.
Open Pre:MPa(Kqf/cm2)
22.1{225}
15.
NOZZLE SET
Include in #1:
106692-1220
as INJECTION-PUMP ASSEMBLY
Cross reference number
BOSCH
9 400 610 255
9400610255
ZEXEL
106692-1220
1066921220
ISUZU
1156020580
1156020580
Zexel num
Bosch num
Firm num
Name
106692-1220
9 400 610 255
1156020580 ISUZU
INJECTION-PUMP ASSEMBLY
6RB1T K 14CA INJECTION PUMP ASSY PE6P,6PD PE
6RB1T K 14CA INJECTION PUMP ASSY PE6P,6PD PE
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105780-8140
Bosch type code
EF8511/9A
Nozzle
105780-0000
Bosch type code
DN12SD12T
Nozzle holder
105780-2080
Bosch type code
EF8511/9
Opening pressure
MPa
17.2
Opening pressure
kgf/cm2
175
Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600
Outer diameter - inner diameter - length (mm) mm 8-3-600
Overflow valve opening pressure
kPa
157
123
191
Overflow valve opening pressure
kgf/cm2
1.6
1.25
1.95
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
Direction of rotation (viewed from drive side)
Right R
Right R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right R
Right R
Injection order
1-4-2-6-
3-5
Pre-stroke
mm
3
2.95
3.05
Beginning of injection position
Drive side NO.1
Drive side NO.1
Difference between angles 1
Cal 1-4 deg. 60 59.5 60.5
Cal 1-4 deg. 60 59.5 60.5
Difference between angles 2
Cyl.1-2 deg. 120 119.5 120.5
Cyl.1-2 deg. 120 119.5 120.5
Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5
Cal 1-6 deg. 180 179.5 180.5
Difference between angles 4
Cal 1-3 deg. 240 239.5 240.5
Cal 1-3 deg. 240 239.5 240.5
Difference between angles 5
Cal 1-5 deg. 300 299.5 300.5
Cal 1-5 deg. 300 299.5 300.5
Injection quantity adjustment
Adjusting point
A
Rack position
9.8
Pump speed
r/min
900
900
900
Average injection quantity
mm3/st.
174.5
172.5
176.5
Max. variation between cylinders
%
0
-3
3
Basic
*
Fixing the lever
*
Injection quantity adjustment_02
Adjusting point
B
Rack position
5.2+-0.5
Pump speed
r/min
325
325
325
Average injection quantity
mm3/st.
11.4
8.2
14.6
Max. variation between cylinders
%
0
-13
13
Fixing the rack
*
Injection quantity adjustment_03
Adjusting point
C
Rack position
10.8+-0.
5
Pump speed
r/min
150
150
150
Average injection quantity
mm3/st.
160
160
Fixing the lever
*
Rack limit
*
Test data Ex:
Governor adjustment
N:Pump speed
R:Rack position (mm)
(1)Target notch: K
(2)Tolerance for racks not indicated: +-0.05mm.
(3)RACK LIMIT
(4)Set idle sub-spring
(5)Main spring setting
----------
K=9
----------
----------
K=9
----------
Speed control lever angle
F:Full speed
I:Idle
S:Stop
----------
----------
a=0deg+-5deg b=23deg+-5deg c=32deg+-3deg
----------
----------
a=0deg+-5deg b=23deg+-5deg c=32deg+-3deg
Stop lever angle
N:Pump normal
S:Stop the pump.
(1)Normal
----------
----------
a=22deg+-5deg b=46deg+-5deg
----------
----------
a=22deg+-5deg b=46deg+-5deg
Timing setting
(1)Pump vertical direction
(2)Position of gear mark '0' at No 1 cylinder's beginning of injection
(3)-
(4)-
----------
----------
a=(40deg)
----------
----------
a=(40deg)
Information:
Lower - To drop to a reduced energy position. To reduce the level of material in a container. To cause to descend.
Loosen - To make less tight. To set free. To release.
Measure - To determine the dimension, area, volume, or other quantifiable property of an object. A desired quantity of something.
Open - To unseal or get access to.
Operation and Maintenance Manual - Refer to a procedure in the Operation and Maintenance Manual.
Position - To locate to the desired or intended location.
Relieve - To eliminate the pressure or force on a part or system to reduce a pressure, load, or weight on a device.
Remove - To take off.
Replace - To put back in place.
Rotate - Counter Clockwise - To turn on an axis. To alternate position or orientation, for the purpose of achieving even wear.
Tighten - To make nearer, to fully stretch, without slack, or to apply tension or torque.Machine Preparation
Illustration 2 g06181614
Illustration 3 g06181622
Illustration 4 g06303840
Refer to the Operation and Maintenance Manual , Machine Preparation for Troubleshooting for the machine that is being worked on in order to release system pressure.
Illustration 5 g06181692Location of Rework
Illustration 6 g06287569Rework Procedure
Illustration 7 g06287850
Illustration 8 g06304138
Illustration 9 g06304142
Loosen - To make less tight. To set free. To release.
Measure - To determine the dimension, area, volume, or other quantifiable property of an object. A desired quantity of something.
Open - To unseal or get access to.
Operation and Maintenance Manual - Refer to a procedure in the Operation and Maintenance Manual.
Position - To locate to the desired or intended location.
Relieve - To eliminate the pressure or force on a part or system to reduce a pressure, load, or weight on a device.
Remove - To take off.
Replace - To put back in place.
Rotate - Counter Clockwise - To turn on an axis. To alternate position or orientation, for the purpose of achieving even wear.
Tighten - To make nearer, to fully stretch, without slack, or to apply tension or torque.Machine Preparation
Illustration 2 g06181614
Illustration 3 g06181622
Illustration 4 g06303840
Refer to the Operation and Maintenance Manual , Machine Preparation for Troubleshooting for the machine that is being worked on in order to release system pressure.
Illustration 5 g06181692Location of Rework
Illustration 6 g06287569Rework Procedure
Illustration 7 g06287850
Illustration 8 g06304138
Illustration 9 g06304142
Have questions with 106692-1220?
Group cross 106692-1220 ZEXEL
Isuzu
106692-1220
9 400 610 255
1156020580
INJECTION-PUMP ASSEMBLY
6RB1T
6RB1T