106691-6631 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066916631 1156009792

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

ZEXEL 106691-6631 1066916631

ISUZU 1156009792 1156009792

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Cross reference number

ZEXEL 106691-6631 1066916631

ISUZU 1156009792 1156009792

Zexel num

Bosch num

Firm num

Name

106691-6631

1156009792 ISUZU

INJECTION-PUMP ASSEMBLY
6RB1 * K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600

Overflow valve opening pressure kPa 127 107 147

Overflow valve opening pressure kgf/cm2 1.3 1.1 1.5

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-4-2-6- 3-5

Pre-stroke mm 3 2.95 3.05

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-4 deg. 60 59.5 60.5

Difference between angles 2
Cyl.1-2 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cal 1-3 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-5 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point B

Rack position 8.9

Pump speed r/min 650 650 650

Average injection quantity mm3/st. 133.9 131.9 135.9

Max. variation between cylinders % 0 -3 3

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point C

Rack position 5.3+-0.5

Pump speed r/min 225 225 225

Average injection quantity mm3/st. 12.6 9.4 15.8

Max. variation between cylinders % 0 -13 13

Fixing the rack *

Timer adjustment

Pump speed r/min 500

Advance angle deg. 0.3

Timer adjustment_02

Pump speed r/min 700

Advance angle deg. 1 0.1 1

Timer adjustment_03

Pump speed r/min 900

Advance angle deg. 1.2 0.7 1.7

Timer adjustment_04

Pump speed r/min 1100

Advance angle deg. 2 1.5 2.5

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Beginning of damper spring operation: DL (2)Set the load lever's stop position so that R = aa (N = 0). (3)Excess fuel setting for starting: SXL (4)Rack difference between N = N1 and N = N2
----------
DL=3.7-0.5mm aa=4.8mm SXL=9.2+0.2mm N1=1100r/min N2=650r/min
----------

0000000901

F:Full load I:Idle S:Stop (1)Attach the return spring to the bottom hole and adjust.
----------

----------
a=57deg+-5deg b=15deg+-5deg c=31deg+-3deg

Stop lever angle

N:Pump normal S:Stop the pump.
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----------
a=32deg+-5deg b=64deg+-5deg

Timing setting

(1)Pump vertical direction (2)Position of timer's threaded hole at the No. 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=21deg
----------
a=(50deg)

Information:

Table 1
Sales Model Adaptable to Machines Effective in Production with Machines
D3K 2 S/N:JPJ1-199 S/N:JPJ200-UP
S/N:KL21-208 S/N:KL2209-UP
S/N:LT31-113 S/N:LT3114-UP
S/N:FT31-102 S/N:FT3103-UP
S/N:KF21-174 S/N:KF2175-UP
D4K 2 S/N:KR21-203 S/N:KR2204-UP
S/N:RT31-130 S/N:RT3131-UP
S/N:KM21-196 S/N:KM2197-UP
S/N:MT31-119 S/N:MT3120-UP
D5K 2 S/N:KY21-357 S/N:KY2358-UP
S/N:RRE1-232 S/N:RRE233-UP
S/N:YT31-153 S/N:YT3154-UP
S/N:KW21-308 S/N:KW2309-UP
S/N:WT31-145 S/N:WT3146-UP In the event, the original bolt should come loose or is lost, use one of the following procedures and parts list for reworking the latch assembly.Rework Procedure
Table 2
New Parts List
Item Quantity Part Number Description
1 1 275-0571 Latch Cam
2 1 7X-2619 Bolt
3 1 9X-8256 Washer
4 1 275-0572 Latch As
Illustration 1 g06026857Procedure if the original cam latch retaining bolt is loose
Illustration 2 g06025999
Remove bolt (2), keeping cam latch (1) in position.
Apply Loctite 243 to the threads of bolt (2). Torque the bolt to 6 1 N m (53 9 lb in) using a torque wrench.Procedure if only the original cam latch bolt and cam latch are missing
Illustration 3 g06026021
Install new cam latch (1) to the latch body.
Replace missing retaining bolt with a 7X-2619 Bolt (2) and 9X-8256 Washer (3). This washer is required as the new bolt is too long and will bottom out in the latch body before tightening. Install using Loctite 243. Torque the bolt to 6 1 N m (53 9 lb in) using a torque wrench.Procedure if the original cam latch retaining bolt, cam latch and latch assembly are missing
Illustration 4 g06026825
Illustration 5 g06026826
Illustration 6 g06026831
(E) Side 1 of Retaining Nut
(F) Side 2 of Retaining Nut
Install new latch housing (A), with non-metallic washer (on outside of door) and Latch body/ handle (4) in door.Note: Orient two surfaces (C)and handle as shown in Illustration 5. Lock indicator on outside of handle is at the top.
Secure housing with retaining nut (B) and torque to 15 3 N m (11 2 lb ft), using a torque wrench.Note: During assembly, use four nubs (D) on Side (E) of nut against door.
Remove original bolt (C).
Install latch cam (1).
Apply Loctite 243 to the threads on the original bolt (C). Torque the bolt to 6 1 N m (53 9 lb in).Note: Use torque wrench for tightening.