106691-6601 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066916601 1156009662

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

ZEXEL 106691-6601 1066916601

ISUZU 1156009662 1156009662

Price: query

Buy now
Add to cart Go to cart

Rating:

Buy INJECTION-PUMP ASSEMBLY 106691-6601 zexel genuine, new aftermarket engine parts with delivery

Cross reference number

ZEXEL 106691-6601 1066916601

ISUZU 1156009662 1156009662

Zexel num

Bosch num

Firm num

Name

106691-6601

1156009662 ISUZU

INJECTION-PUMP ASSEMBLY
6RB1 * K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600

Overflow valve opening pressure kPa 127 107 147

Overflow valve opening pressure kgf/cm2 1.3 1.1 1.5

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-4-2-6- 3-5

Pre-stroke mm 3 2.95 3.05

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-4 deg. 60 59.5 60.5

Difference between angles 2
Cyl.1-2 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cal 1-3 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-5 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point B

Rack position 8.9

Pump speed r/min 650 650 650

Average injection quantity mm3/st. 133.9 131.9 135.9

Max. variation between cylinders % 0 -3 3

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point C

Rack position 5.3+-0.5

Pump speed r/min 225 225 225

Average injection quantity mm3/st. 12.6 9.4 15.8

Max. variation between cylinders % 0 -13 13

Fixing the rack *

Timer adjustment

Pump speed r/min 500

Advance angle deg. 0.3

Timer adjustment_02

Pump speed r/min 700

Advance angle deg. 1 0.1 1

Timer adjustment_03

Pump speed r/min 900

Advance angle deg. 1.2 0.7 1.7

Timer adjustment_04

Pump speed r/min 1100

Advance angle deg. 2 1.5 2.5

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Beginning of damper spring operation: DL (2)Excess fuel setting for starting: SXL (3)Rack difference between N = N1 and N = N2
----------
DL=3.7-0.5mm SXL=9.2+0.2mm N1=1100r/min N2=650r/min
----------

0000000901

F:Full load I:Idle S:Stop (1)Rack position aa (pump speed bb r/min )
----------
aa=4.8mm bb=0r/min
----------
a=62deg+-5deg b=15deg+-5deg c=31deg+-3deg

Stop lever angle

N:Pump normal S:Stop the pump.
----------

----------
a=32deg+-5deg b=64deg+-5deg

Timing setting

(1)Pump vertical direction (2)Position of timer's threaded hole at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=21deg
----------
a=(50deg)

Information:

Table 2
Ethylene Glycol Concentration
Concentration Freeze Protection Boil Protection(1)
20 Percent −8° C (18° F) 102° C (216° F)
50 Percent −37 °C (−34 °F) 106 °C (223 °F)
60 Percent −52 °C (−62 °F) 111 °C (232 °F)
(1) Boiling protection is increased with the use of a pressurized radiator.Do not use propylene glycol in concentrations that exceed 50 percent glycol because of the reduced heat transfer capability. Use ethylene glycol in conditions that require additional protection against boiling or freezing. Do not use ethylene glycol in concentrations that exceed 60 percent glycol.
Table 3
Propylene Glycol Concentration
Concentration Freeze Protection Boil Protection(1)
50 Percent −32 °C (−26 °F) 106 °C (223 °F)
(1) Boiling protection is increased with the use of a pressurized radiator.Propylene glycol coolant that is used in the cooling systems for Cat diesel engines must meet ASTM D6210-06, "Fully-Formulated Glycol-Based Engine Coolant for Heavy-Duty Engines". When propylene glycol coolant is used in heavy-duty diesel engines, a regular addition of SCA is required for protection against liner cavitation. Consult your Cat dealer for additional information.Ethylene or propylene glycols used in cooling systems for Cat diesel engines must meet ASTM E1177-06, "Standard Specification for Engine Coolant Grade Glycol".Testing the Concentration of Glycol
To check the concentration of glycol, use the 245-5829 Coolant/Battery Tester/Refractometer or 360-0774 refractometer. The tester can be used with ethylene or propylene glycol.
Illustration 1 g01189253
Approximate curve of the freezing point for a typical ethylene glycol solution.
Table 4
Freeze Protection for Antifreeze Concentrations(1)
Protection to: Concentration
−8° C (18° F) 20% glycol
80% water
−15 °C (5 °F) 30% glycol
70% water
−24 °C (−12 °F) 40% glycol
60% water
−37 °C (−34 °F) 50% glycol
50% water
−52 °C (−62 °F) 60% glycol
40% water
(1) Ethylene glycol-based antifreeze.Alternative products that are used to protect from boiling or freezing of the engine coolant include:
“1,3 propandiol” (PDO)
glycerin
mixtures of these alternative products with glycolAt the time of publication of this document, there currently exists no ASTM, "specifications" for coolants using these chemicals. Until specifications are published and then evaluated by Cat, use of PDO and glycerin or glycerin/glycol coolants are not recommended in Cat cooling systems.Embitterment
Ethylene glycol is a toxic chemical with a naturally sweet taste. In order to avoid accidental excessive ingestion by humans or animals, coolants may contain embittering agents that make the coolant taste bad. All Cat glycol containing coolants (Cat ELC, Cat DEAC, and Cat NGEC) are embittered. Embittering agents have no beneficial or detrimental effect on coolant performance or characteristics.Coolant Terminology
Extended Life Coolant (ELC) - A coolant that relies largely on organic inhibitors for corrosion and cavitation protection. Carboxylate is an example of organic corrosion and cavitation inhibitors. Cat ELC and Cat ELI in water are extended life coolants that also include nitrites and molybdates for increased cavitation protection.
Commercial extended life coolants containing silicate do not meet the additional requirements set in this Special Publication for coolants claiming to meet Cat EC-1 specification.
Do not use commercial extended life coolants with more than 125 ppm silicon (present in the coolant in the form of silicate)
Extended life coolants that meet