106691-6581 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066916581 1156009534

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

ZEXEL 106691-6581 1066916581

ISUZU 1156009534 1156009534

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Buy INJECTION-PUMP ASSEMBLY 106691-6581 zexel genuine, new aftermarket engine parts with delivery

Service parts 106691-6581 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 106069-1141

3. GOVERNOR 105487-0720

4. SUPPLY PUMP 105237-1220

5. AUTOM. ADVANCE MECHANIS 105644-0090

6. COUPLING PLATE

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105101-4891

11. Nozzle and Holder

12. Open Pre:MPa(Kqf/cm2) 22.1(225)

13. NOZZLE-HOLDER 105031-4171

14. NOZZLE

105015-3520

15. NOZZLE SET

Include in #1:

106691-6581 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 106691-6581 1066916581

ISUZU 1156009534 1156009534

Zexel num

Bosch num

Firm num

Name

106691-6581

1156009534 ISUZU

INJECTION-PUMP ASSEMBLY
6RB1 * K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600

Overflow valve opening pressure kPa 127 107 147

Overflow valve opening pressure kgf/cm2 1.3 1.1 1.5

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-4-2-6- 3-5

Pre-stroke mm 3 2.95 3.05

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-4 deg. 60 59.5 60.5

Difference between angles 2
Cyl.1-2 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cal 1-3 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-5 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point B

Rack position 8.9

Pump speed r/min 650 650 650

Average injection quantity mm3/st. 133.9 131.9 135.9

Max. variation between cylinders % 0 -3 3

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point C

Rack position 5.3+-0.5

Pump speed r/min 225 225 225

Average injection quantity mm3/st. 12.6 9.4 15.8

Max. variation between cylinders % 0 -13 13

Fixing the rack *

Timer adjustment

Pump speed r/min 500

Advance angle deg. 0.3

Timer adjustment_02

Pump speed r/min 700

Advance angle deg. 1 0.1 1

Timer adjustment_03

Pump speed r/min 900

Advance angle deg. 1.2 0.7 1.7

Timer adjustment_04

Pump speed r/min 1100

Advance angle deg. 2 1.5 2.5

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Beginning of damper spring operation: DL (2)Excess fuel setting for starting: SXL (3)Rack difference between N = N1 and N = N2
----------
DL=3.7-0.5mm SXL=9.2+0.2mm N1=1100r/min N2=650r/min
----------

Speed control lever angle

F:Full speed M:Minimum-maximum speed (1)Set the pump speed at aa. (At delivery) (2)Set the speed at bb. Set using two nuts.
----------
aa=1100r/min bb=550r/min
----------
a=1.5deg+-5deg b=8.5deg+-5deg

0000000901

F:Full load I:Idle S:Stop (1)Rack position aa (pump speed bb r/min )
----------
aa=4.8mm bb=0r/min
----------
a=26.5deg+-5deg b=31deg+-3deg c=15deg+-5deg

Stop lever angle

N:Pump normal S:Stop the pump.
----------

----------
a=32deg+-5deg b=64deg+-5deg

Timing setting

(1)Pump vertical direction (2)Position of timer's threaded hole at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=21deg
----------
a=(70deg)

Information:

Illustration 3 g01007381
Modified 2P-5494 crowfoot wrench
Remove the hose assembly (6) and the two connectors (7). Discard these parts.
Illustration 4 g01043882
(5) HEUI pump (6) Flexible oil line (7) Connector (8) Injection actuation pressure control valveInstallation of the 240-0717 Engine Oil Lines Gp
Illustration 5 g01043862
(5) HEUI pump (8) Injection actuation pressure control valve (9) Connector (10) Clip (11) Washer (12) Bolt (13) Spacer (14) Tube assembly (15) O-ring (16) O-ring (17) ElbowNote: Some engines may not have a fuel filter mounting bracket. The existence of the fuel filter mounting bracket on the air inlet cover helps to determine the proper spacer to use. If the fuel filter bracket is mounted on the air inlet cover then the 135-5096 Spacer must be used. If the fuel filter bracket is not mounted on the air inlet cover then the