106691-6571 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066916571 1156009524


 

Information injection-pump assembly

ZEXEL 106691-6571 1066916571
ISUZU 1156009524 1156009524
106691-6571 INJECTION-PUMP ASSEMBLY
Rating:
24
Buy INJECTION-PUMP ASSEMBLY 106691-6571 zexel genuine, new aftermarket engine parts with delivery

Cross reference number

ZEXEL 106691-6571 1066916571
ISUZU 1156009524 1156009524


Zexel num
Bosch num
Firm num
Name
106691-6571 
 
1156009524  ISUZU
INJECTION-PUMP ASSEMBLY
6RB1 * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve opening pressure kPa   127 107 147
Overflow valve opening pressure kgf/cm2   1.3 1.1 1.5
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   3 2.95 3.05
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   B
Rack position   8.9
Pump speed r/min   650 650 650
Average injection quantity mm3/st.   133.9 131.9 135.9
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   C
Rack position   5.3+-0.5
Pump speed r/min   225 225 225
Average injection quantity mm3/st.   12.6 9.4 15.8
Max. variation between cylinders %   0 -13 13
Fixing the rack   *
Timer adjustment
Pump speed r/min   500
Advance angle deg.   0.3
Timer adjustment_02
Pump speed r/min   700
Advance angle deg.   1 0.1 1
Timer adjustment_03
Pump speed r/min   900
Advance angle deg.   1.2 0.7 1.7
Timer adjustment_04
Pump speed r/min   1100
Advance angle deg.   2 1.5 2.5
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 106691-6571
N:Pump speed R:Rack position (mm) (1)Beginning of damper spring operation: DL (2)Excess fuel setting for starting: SXL (3)Rack difference between N = N1 and N = N2
----------
DL=3.7-0.5mm SXL=9.2+0.2mm N1=1100r/min N2=650r/min
----------

0000000901

Test data 106691-6571
F:Full load I:Idle S:Stop (1)Rack position aa (pump speed bb r/min )
----------
aa=4.8mm bb=0r/min
----------
a=26.5deg+-5deg b=31deg+-3deg c=15deg+-5deg

Stop lever angle

Test data 106691-6571
N:Pump normal S:Stop the pump.
----------

----------
a=32deg+-5deg b=64deg+-5deg

Timing setting

Test data 106691-6571
(1)Pump vertical direction (2)Position of timer's threaded hole at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=21deg
----------
a=(70deg)




Information:


In order to avoid potential damage to your Cat machine and/or Cat engine, only purchase Cat fluids and Cat filters through your Cat dealer or Cat authorized outlets. For a list of authorized Cat parts outlets in your area, consult your Cat dealer.If you purchase what appear to be Cat fluids and/or Cat filters through other outlets/sources, you are at a very high risk of purchasing counterfeit ("look-alike") products.Counterfeit or "look-alike" products may visually appear the same as the original Cat product, but the product performance and internal quality will typically be very low.Counterfeit or "look-alike" products have a very high likelihood of causing and/or allowing engine and/or machine compartment damage.
Follow all industry standard safety practices when operating engines and/or machines and when performing all recommended and/or required maintenance.Note: Instructions for the installation of the filter are printed on the side of each Cat spin-on filter. For non-Cat filters, refer to the installation instructions that are provided by the supplier of the filter.
In order to meet expected fuel system component life, 4 micron(c) absolute or less secondary fuel filtration is required for all Cat diesel engines that are equipped with common-rail fuel systems. Also, 4 micron(c) absolute or less secondary fuel filtration is required for all Cat diesel engines that are equipped with unit injected fuel systems. For all other Cat diesel engines (mostly older engines with pump, line and nozzle type fuel systems), the use of 4 micron(c) absolute or less secondary fuel filtration is strongly recommended. Note that all current Cat diesel engines are factory equipped with Cat Advanced Efficiency 4 micron(c) absolute fuel filters.In order to obtain additional information on Cat designed and produced filtration products, refer to the "Reference Material" article, "Filters" and "Miscellaneous" topics in this Special Publication. Consult your Cat dealer for assistance with filtration recommendations for your Cat machine.
Caterpillar does not warrant the quality or performance of non-Caterpillar fluids and filters.
General Recommendations and Guidelines
Follow all applicable industry standards and all applicable governmental, environmental, and safety guidelines, practices, regulations, and mandates.Note: These general recommendations and guidelines concerning maintenance and care of fuel and fuel storage systems are not intended to be all inclusive. Discuss proper fuel safety and health, handling, and maintenance practices with your fuel supplier. Use of these general recommendations and guidelines does not lessen the engine owners and/or fuel supplier responsibility. All industry standard practices for fuel storage and for fuel handling must be followed.Note: Where recommendations for draining water and/or sediment and/or debris are stated, dispose of this waste according to all applicable regulations and mandates.Note: Cat filters are designed and built to provide optimal performance and protection of the fuel system components.
Discuss application-specific fuel concerns, needs, and requirements with a reputable fuel supplier.
Purchase fuel from a reputable supplier.
Use fuel that meets or exceeds Cat requirements for distillate diesel fuel. Refer to the "Cat Specification for Distillate Diesel Fuel for Nonroad Diesel Engines" table in this Special Publication, "Distillate Diesel Fuel" article.
Confirm with the filter manufacturer that the

Have questions with 106691-6571?





Group cross 106691-6571 ZEXEL

Isuzu 

 
1156008490 
INJECTION-PUMP ASSEMBLY
E120
 
1156008832 
INJECTION-PUMP ASSEMBLY
E120
 
1156009320 
INJECTION-PUMP ASSEMBLY
E120
 
1156012190 
INJECTION-PUMP ASSEMBLY
E120
 
1156009331 
INJECTION-PUMP ASSEMBLY
E120
 
1156009341 
INJECTION-PUMP ASSEMBLY
E120
 
1156009351 
INJECTION-PUMP ASSEMBLY
E120
 
1156007572 
INJECTION-PUMP ASSEMBLY
6RB1
 
1156007575 
INJECTION-PUMP ASSEMBLY
6RB1
9 400 617 796 
1156007576 
INJECTION-PUMP ASSEMBLY
6RB1
 
1156009521 
INJECTION-PUMP ASSEMBLY
6RB1
106691-6571  
 
1156009524 
INJECTION-PUMP ASSEMBLY
6RB1
 
1156009531 
INJECTION-PUMP ASSEMBLY
6RB1
 
1156009534 
INJECTION-PUMP ASSEMBLY
6RB1
 
1156009541 
INJECTION-PUMP ASSEMBLY
6RB1
 
1156009544 
INJECTION-PUMP ASSEMBLY
6RB1
Back to top