Information injection-pump assembly
ZEXEL
106691-6260
1066916260
ISUZU
1156006221
1156006221
Rating:
Service parts 106691-6260 INJECTION-PUMP ASSEMBLY:
1.
_
7.
COUPLING PLATE
8.
_
9.
_
11.
Nozzle and Holder
1-15300-041-2
12.
Open Pre:MPa(Kqf/cm2)
22.1{225}
15.
NOZZLE SET
Include in #1:
106691-6260
as INJECTION-PUMP ASSEMBLY
Cross reference number
ZEXEL
106691-6260
1066916260
ISUZU
1156006221
1156006221
Zexel num
Bosch num
Firm num
Name
106691-6260
1156006221 ISUZU
INJECTION-PUMP ASSEMBLY
E120T * K 14CA PE6P,6PD PE
E120T * K 14CA PE6P,6PD PE
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105780-8140
Bosch type code
EF8511/9A
Nozzle
105780-0000
Bosch type code
DN12SD12T
Nozzle holder
105780-2080
Bosch type code
EF8511/9
Opening pressure
MPa
17.2
Opening pressure
kgf/cm2
175
Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600
Outer diameter - inner diameter - length (mm) mm 8-3-600
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
Direction of rotation (viewed from drive side)
Right R
Right R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right R
Right R
Injection order
1-4-2-6-
3-5
Pre-stroke
mm
3
2.95
3.05
Beginning of injection position
Drive side NO.1
Drive side NO.1
Difference between angles 1
Cal 1-4 deg. 60 59.5 60.5
Cal 1-4 deg. 60 59.5 60.5
Difference between angles 2
Cyl.1-2 deg. 120 119.5 120.5
Cyl.1-2 deg. 120 119.5 120.5
Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5
Cal 1-6 deg. 180 179.5 180.5
Difference between angles 4
Cal 1-3 deg. 240 239.5 240.5
Cal 1-3 deg. 240 239.5 240.5
Difference between angles 5
Cal 1-5 deg. 300 299.5 300.5
Cal 1-5 deg. 300 299.5 300.5
Injection quantity adjustment
Adjusting point
A
Rack position
7.5
Pump speed
r/min
750
750
750
Average injection quantity
mm3/st.
90.4
88.4
92.4
Max. variation between cylinders
%
0
-3
3
Basic
*
Fixing the rack
*
Injection quantity adjustment_02
Adjusting point
B
Rack position
9
Pump speed
r/min
700
700
700
Average injection quantity
mm3/st.
152
148.2
155.8
Max. variation between cylinders
%
0
-3
3
Fixing the lever
*
Injection quantity adjustment_03
Adjusting point
C
Rack position
6+-0.5
Pump speed
r/min
500
500
500
Average injection quantity
mm3/st.
11.8
8.6
15
Max. variation between cylinders
%
0
-13
13
Fixing the rack
*
Timer adjustment
Pump speed
r/min
700+-50
Advance angle
deg.
0
0
0
Remarks
Start
Start
Timer adjustment_02
Pump speed
r/min
800
Advance angle
deg.
0.7
0.2
1.2
Timer adjustment_03
Pump speed
r/min
1000
Advance angle
deg.
2.7
2.2
3.2
Timer adjustment_04
Pump speed
r/min
1200
Advance angle
deg.
4.5
4
5
Remarks
Finish
Finish
Test data Ex:
Governor adjustment
N:Pump speed
R:Rack position (mm)
(1)Target notch: K
(2)Set idle sub-spring
(3)Set the governor spring.
----------
K=9
----------
----------
K=9
----------
Speed control lever angle
I:Idle
(1)Set the pump speed at aa. ( At delivery )
(2)Set the pump speed at bb.
----------
aa=900r/min bb=750r/min
----------
a=4deg+-5deg b=13deg+-5deg c=5deg+-5deg
----------
aa=900r/min bb=750r/min
----------
a=4deg+-5deg b=13deg+-5deg c=5deg+-5deg
Stop lever angle
N:Pump normal
S:Stop the pump.
----------
----------
a=10deg+-5deg b=53deg+-5deg
----------
----------
a=10deg+-5deg b=53deg+-5deg
Information:
Operating Recommendations
The following guidelines are recommended when you use the monitor.
Avoid turning the system on and off frequently.
Never turn off the system when the indicator light for the hard drive is illuminated.
Always use the proper power down procedures as required by your operating system such as the "Shut Down" command in Microsoft Windows.
Do not turn off the monitor until a message appears. The message tells you that turning off the monitor is safe.
Do not operate the monitor when the covers are removed. An electrical shock hazard exists. In addition, removing the covers will disrupt the air flow. Removing the covers may result in overheating. All of the covers are required to maintain the EMI shield.Note: After you shut off the system, do not move the monitor or turn on the monitor. Wait until the hard drive has come to a complete stop (30 seconds). If you are using an external monitor, turn on the monitor first.Operator Access
Operator access is limited to the front panel of the monitor. The front panel includes the display and the touchscreen. Only authorized personnel and properly trained personnel are allowed access to other components.System Checkout
In order to power up the system, perform the following procedure:
Apply power to the monitor. The monitor performs a POST. During the test, the monitor checks the following devices: the processor board, the memory, the keyboard and certain peripheral devices.
The monitor displays the progress of the POST and the initialization of accessory devices.
If the system does not power up, or you notice other problems, refer to Troubleshooting, "Troubleshooting Checks".
The monitor will then display the start-up dialogs for the operating system that has been installed. If no software is installed, the following prompt is displayed:
Table 1
Insert bootable media in the appropriate drive.    System Reset
In order to reset the monitor, press the following keys simultaneously: "Ctrl", "Alt" and "Delete". The keys are located on an attached keyboard. Follow the instructions for the operating system. During the reset, the monitor performs the following tasks:
Clears the RAM
Starts the POST
Initializes peripheral devices, such as drives and printers
Loads the operating system (if installed)After the reset, the monitor begins the POST.
The following guidelines are recommended when you use the monitor.
Avoid turning the system on and off frequently.
Never turn off the system when the indicator light for the hard drive is illuminated.
Always use the proper power down procedures as required by your operating system such as the "Shut Down" command in Microsoft Windows.
Do not turn off the monitor until a message appears. The message tells you that turning off the monitor is safe.
Do not operate the monitor when the covers are removed. An electrical shock hazard exists. In addition, removing the covers will disrupt the air flow. Removing the covers may result in overheating. All of the covers are required to maintain the EMI shield.Note: After you shut off the system, do not move the monitor or turn on the monitor. Wait until the hard drive has come to a complete stop (30 seconds). If you are using an external monitor, turn on the monitor first.Operator Access
Operator access is limited to the front panel of the monitor. The front panel includes the display and the touchscreen. Only authorized personnel and properly trained personnel are allowed access to other components.System Checkout
In order to power up the system, perform the following procedure:
Apply power to the monitor. The monitor performs a POST. During the test, the monitor checks the following devices: the processor board, the memory, the keyboard and certain peripheral devices.
The monitor displays the progress of the POST and the initialization of accessory devices.
If the system does not power up, or you notice other problems, refer to Troubleshooting, "Troubleshooting Checks".
The monitor will then display the start-up dialogs for the operating system that has been installed. If no software is installed, the following prompt is displayed:
Table 1
Insert bootable media in the appropriate drive.    System Reset
In order to reset the monitor, press the following keys simultaneously: "Ctrl", "Alt" and "Delete". The keys are located on an attached keyboard. Follow the instructions for the operating system. During the reset, the monitor performs the following tasks:
Clears the RAM
Starts the POST
Initializes peripheral devices, such as drives and printers
Loads the operating system (if installed)After the reset, the monitor begins the POST.
Have questions with 106691-6260?
Group cross 106691-6260 ZEXEL
Isuzu
106691-6260
1156006221
INJECTION-PUMP ASSEMBLY
E120T
E120T