Information injection-pump assembly
ZEXEL
106691-6200
1066916200
ISUZU
1156005481
1156005481
Rating:
Service parts 106691-6200 INJECTION-PUMP ASSEMBLY:
1.
_
7.
COUPLING PLATE
8.
_
9.
_
11.
Nozzle and Holder
1-15300-041-2
12.
Open Pre:MPa(Kqf/cm2)
22.1{225}
15.
NOZZLE SET
Include in #1:
106691-6200
as INJECTION-PUMP ASSEMBLY
Cross reference number
ZEXEL
106691-6200
1066916200
ISUZU
1156005481
1156005481
Zexel num
Bosch num
Firm num
Name
106691-6200
1156005481 ISUZU
INJECTION-PUMP ASSEMBLY
E120 * K 14CA PE6P,6PD PE
E120 * K 14CA PE6P,6PD PE
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105780-8140
Bosch type code
EF8511/9A
Nozzle
105780-0000
Bosch type code
DN12SD12T
Nozzle holder
105780-2080
Bosch type code
EF8511/9
Opening pressure
MPa
17.2
Opening pressure
kgf/cm2
175
Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600
Outer diameter - inner diameter - length (mm) mm 8-3-600
Overflow valve
132424-0620
Overflow valve opening pressure
kPa
157
123
191
Overflow valve opening pressure
kgf/cm2
1.6
1.25
1.95
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
Direction of rotation (viewed from drive side)
Right R
Right R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right R
Right R
Injection order
1-4-2-6-
3-5
Pre-stroke
mm
3
2.95
3.05
Beginning of injection position
Drive side NO.1
Drive side NO.1
Difference between angles 1
Cal 1-4 deg. 60 59.5 60.5
Cal 1-4 deg. 60 59.5 60.5
Difference between angles 2
Cyl.1-2 deg. 120 119.5 120.5
Cyl.1-2 deg. 120 119.5 120.5
Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5
Cal 1-6 deg. 180 179.5 180.5
Difference between angles 4
Cal 1-3 deg. 240 239.5 240.5
Cal 1-3 deg. 240 239.5 240.5
Difference between angles 5
Cal 1-5 deg. 300 299.5 300.5
Cal 1-5 deg. 300 299.5 300.5
Injection quantity adjustment
Adjusting point
A
Rack position
8.2
Pump speed
r/min
700
700
700
Average injection quantity
mm3/st.
116.2
112.4
120
Max. variation between cylinders
%
0
-3
3
Basic
*
Fixing the lever
*
Injection quantity adjustment_02
Adjusting point
B
Rack position
7.4
Pump speed
r/min
700
700
700
Average injection quantity
mm3/st.
93.3
88.8
97.8
Max. variation between cylinders
%
0
-4
4
Fixing the rack
*
Timer adjustment
Pump speed
r/min
700+-50
Advance angle
deg.
0
0
0
Remarks
Start
Start
Timer adjustment_02
Pump speed
r/min
800
Advance angle
deg.
0.7
0.2
1.2
Timer adjustment_03
Pump speed
r/min
1000
Advance angle
deg.
2.7
2.2
3.2
Timer adjustment_04
Pump speed
r/min
1200
Advance angle
deg.
4.5
4
5
Remarks
Finish
Finish
Test data Ex:
Governor adjustment
N:Pump speed
R:Rack position (mm)
(1)Target notch: K
(2)Idle sub spring setting: L1.
----------
K=8 L1=4.7mm
----------
----------
K=8 L1=4.7mm
----------
Speed control lever angle
S:Stop
(1)Set the pump speed at aa
(2)Set the pump speed at bb.
----------
aa=900r/min bb=750r/min
----------
a=2deg+-5deg b=8deg+-5deg c=32deg+-3deg
----------
aa=900r/min bb=750r/min
----------
a=2deg+-5deg b=8deg+-5deg c=32deg+-3deg
Stop lever angle
N:Pump normal
S:Stop the pump.
----------
----------
a=10deg+-5deg b=53deg+-5deg
----------
----------
a=10deg+-5deg b=53deg+-5deg
Information:
Display
Table 1
Type Active Matrix Color TFT Display
Display Size 307 mm (12.1 inch)
Nominal Display Area
Horizontal
Vertical -
246 mm (9.7 inch)
185 mm (7.3 inch)
Resolution 800 X 600 pixels
256K colors
Viewing Angle
Horizontal (typical)
Vertical (typical) -
60°
+55°/-45°
Response Time 30 msec (typical)
Touchscreen (optional) Resistive Analog Mechanical
Table 2
Enclosure NEMA 4 (indoor) when mounted (built to IP65 standards)
NEMA 4X (stainless steel) optional
Indicators Red/Green indicator
Weight
307 mm (12.1 inch) -
7.4 kg (16.2 lb) Environmental
Table 3
Operating Temperature
5 °C (41 °F) to
50 °C (122 °F) (233 MMX MHz)
Storage Temperature
-25 °C (-13 °F) to
60 °C (140 °F)
Relative Humidity (1) 8% to 80% non-condensing
Operating Altitude (1) Sea Level to
3048 m (10,000 ft)
Non-Operating Altitude Sea Level to
12,000 m (40,000 ft)
Operating Shock 15g (1/2 sine, 11 msec)
Non-Operating Shock 30g (1/2 sine, 11 msec)
Operating Vibration 0.006 inch p-p, 10-57 Hz
1.0g peak, 57-150 Hz sine
Non-Operating Vibration 0.012 inch p-p, 10-57 Hz
2.0g peak, 57-150 Hz sine
( 1 ) Applications with touchscreens in high humidity and high temperature environments have additional considerations.Electrical (DC Option)
Table 4
Line Voltage 18-32 VDC
Input Current 6A max
Fuse 8A
Power Consumption 108 watts maximum
Table 1
Type Active Matrix Color TFT Display
Display Size 307 mm (12.1 inch)
Nominal Display Area
Horizontal
Vertical -
246 mm (9.7 inch)
185 mm (7.3 inch)
Resolution 800 X 600 pixels
256K colors
Viewing Angle
Horizontal (typical)
Vertical (typical) -
60°
+55°/-45°
Response Time 30 msec (typical)
Touchscreen (optional) Resistive Analog Mechanical
Table 2
Enclosure NEMA 4 (indoor) when mounted (built to IP65 standards)
NEMA 4X (stainless steel) optional
Indicators Red/Green indicator
Weight
307 mm (12.1 inch) -
7.4 kg (16.2 lb) Environmental
Table 3
Operating Temperature
5 °C (41 °F) to
50 °C (122 °F) (233 MMX MHz)
Storage Temperature
-25 °C (-13 °F) to
60 °C (140 °F)
Relative Humidity (1) 8% to 80% non-condensing
Operating Altitude (1) Sea Level to
3048 m (10,000 ft)
Non-Operating Altitude Sea Level to
12,000 m (40,000 ft)
Operating Shock 15g (1/2 sine, 11 msec)
Non-Operating Shock 30g (1/2 sine, 11 msec)
Operating Vibration 0.006 inch p-p, 10-57 Hz
1.0g peak, 57-150 Hz sine
Non-Operating Vibration 0.012 inch p-p, 10-57 Hz
2.0g peak, 57-150 Hz sine
( 1 ) Applications with touchscreens in high humidity and high temperature environments have additional considerations.Electrical (DC Option)
Table 4
Line Voltage 18-32 VDC
Input Current 6A max
Fuse 8A
Power Consumption 108 watts maximum
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Group cross 106691-6200 ZEXEL
Isuzu
106691-6200
1156005481
INJECTION-PUMP ASSEMBLY
E120
E120