106691-4100 ZEXEL 9 400 610 998 BOSCH INJECTION-PUMP ASSEMBLY 9400610998 1066914100 12861251010

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH 9 400 610 998 9400610998

ZEXEL 106691-4100 1066914100

YANMAR 12861251010 12861251010

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Buy INJECTION-PUMP ASSEMBLY 106691-4100 zexel genuine, new aftermarket engine parts with delivery

Service parts 106691-4100 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 106069-7321

3. GOVERNOR 105407-5700

4. SUPPLY PUMP 105207-1260

5. AUTOM. ADVANCE MECHANIS 105636-1210

6. COUPLING PLATE 105663-0440

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105100-5273

11. Nozzle and Holder

12. Open Pre:MPa(Kqf/cm2) 21.6{220}

13. NOZZLE-HOLDER 105031-4451

14. NOZZLE 105015-4920

15. NOZZLE SET

Include in #1:

106691-4100 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 610 998 9400610998

ZEXEL 106691-4100 1066914100

YANMAR 12861251010 12861251010

Zexel num

Bosch num

Firm num

Name

106691-4100

9 400 610 998

12861251010 YANMAR

INJECTION-PUMP ASSEMBLY
6GHD50A K 14CA INJECTION PUMP ASSY PE6P,6PD PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600

Overflow valve 131424-1520

Overflow valve opening pressure kPa 157 123 191

Overflow valve opening pressure kgf/cm2 1.6 1.25 1.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-4-2-6- 3-5

Pre-stroke mm 3.3 3.25 3.35

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-4 deg. 60 59.5 60.5

Difference between angles 2
Cyl.1-2 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cal 1-3 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-5 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 11.1

Pump speed r/min 1150 1150 1150

Each cylinder's injection qty mm3/st. 144.5 141.6 147.4

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point B

Rack position 5.4+-0.5

Pump speed r/min 200 200 200

Each cylinder's injection qty mm3/st. 11 9.9 12.1

Fixing the rack *

Timer adjustment

Pump speed r/min 500

Advance angle deg. 0.5

Timer adjustment_02

Pump speed r/min 800

Advance angle deg. 1.6 1.1 2.1

Timer adjustment_03

Pump speed r/min 1100

Advance angle deg. 4 3.5 4.5

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT: RAL
----------
K=5 RAL=14+-0.1mm
----------

Speed control lever angle

F:Full speed I:Idle S:Stop
----------

----------
a=8deg+-5deg b=34deg+-5deg c=49deg+-3deg

Stop lever angle

N:Pump normal S:Stop the pump.
----------

----------
a=20deg+-5deg b=53deg+-5deg

Timing setting

(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(60deg)

Information:

Table 1
FAULT IDENTIFIERS (FID)
FID Signed Byte Unsigned Byte Signed Word Unsigned Word Signed Long Word Unsigned Long Word Fault Description
0 - 1 $80 - $81 $E0 - $E1 $8000 - $8001 $FFE0 - $FFE1 $8000000 - $8000001 $FFFFFFE0 $FFFFFFE1 Not Used
2 $82
$E2 $8002 $FFE2 $8000002 $FFFFFFE2 Data erratic, intermittent or incorrect
3 $83
$E3 $8003 $FFE3 $8000003 $FFFFFFE3 Shorted high or open circuit
4 $84 $E4 $8004 $FFE4 $8000004 $FFFFFFE4 Shorted low
5 $85 $E5 $8005 $FFE5 $8000005 $FFFFFFE5 Open circuit or current below normal
6 $86 $E6 $8006 $FFE6 $8000006 $FFFFFFE6 Current above normal or grounded circuit
7 $87 $E7 $8007 $FFE7 $8000007 $FFFFFFE7 Not Used
8 $88 $E8 $8008 $FFE8 $8000008 $FFFFFFE8 Abnormal frequency, pulse width, or period
9 $89 $E9 $8009 $FFE9 $8000009 $FFFFFFE9 Abnormal update
10 $8A $EA $800A $FFEA $800000A $FFFFFFEA Not used
11 $8B $EB $800B $FFEB $800000B $FFFFFFEB Failure mode not identified
12 $8C $EC $800C $FFEC $800000C $FFFFFFEC Bad device or component
13 - 15 $8D - $8F $ED - $EF $800D- $800F $FFED - $FFEF $800000D - $800000F $FFFFFFED - $FFFFFFEF Not used
16 $90 $F0 $8010 $FFF0 $8000010 $FFFFFFF0 Parameter not available
17 $91 $F1 $8011 $FFF1 $8000011 $FFFFFFF1 Module not responding
18 $92 $F2 $8012 $FFF2 $800012 $FFFFFFF2 Sensor supply fault
19 - 31 $93 - $9F $F3 - $FF $8013 - $801F $FFF3 - $FFFF $8000013 $800001F $FFFFFFF3 - $FFFFFFFF Not used