106691-4090 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066914090

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

ZEXEL 106691-4090 1066914090

Price: query

Buy now
Add to cart Go to cart

Rating:

Buy INJECTION-PUMP ASSEMBLY 106691-4090 zexel genuine, new aftermarket engine parts with delivery

Cross reference number

ZEXEL 106691-4090 1066914090

Zexel num

Bosch num

Firm num

Name

106691-4090

INJECTION-PUMP ASSEMBLY

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600

Overflow valve 131424-1520

Overflow valve opening pressure kPa 157 123 191

Overflow valve opening pressure kgf/cm2 1.6 1.25 1.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-4-2-6- 3-5

Pre-stroke mm 4.2 4.15 4.25

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-4 deg. 60 59.5 60.5

Difference between angles 2
Cyl.1-2 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cal 1-3 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-5 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 11

Pump speed r/min 1400 1400 1400

Each cylinder's injection qty mm3/st. 175 171.5 178.5

Basic *

Fixing the lever *

Boost pressure kPa 60 60

Boost pressure mmHg 450 450

Injection quantity adjustment_02

Adjusting point B

Rack position 6+-0.5

Pump speed r/min 225 225 225

Each cylinder's injection qty mm3/st. 27.8 24.3 31.3

Fixing the rack *

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Injection quantity adjustment_03

Adjusting point C

Rack position -

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 214 209 219

Fixing the lever *

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Remarks
Excess lever at excess.

Boost compensator adjustment

Pump speed r/min 500 500 500

Rack position R1-3.9

Boost pressure kPa 13.3 10.6 16

Boost pressure mmHg 100 80 120

Boost compensator adjustment_02

Pump speed r/min 500 500 500

Rack position R1(11)

Boost pressure kPa 46.7 40 53.4

Boost pressure mmHg 350 300 400

Timer adjustment

Pump speed r/min 450--

Advance angle deg. 0 0 0

Remarks
Start

Timer adjustment_02

Pump speed r/min 400

Advance angle deg. 0.5

Timer adjustment_03

Pump speed r/min 1100

Advance angle deg. 2.5 2 3

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Notch fixed: K (2)Tolerance for racks not indicated: +-0.05mm. (3)At excess fuel lever operation (at boost pressure 0) (4)Boost compensator stroke: BCL
----------
K=10 BCL=3.9+-0.1mm
----------

Speed control lever angle

F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=(16deg)+-5deg b=(31deg)+-5deg

Stop lever angle

N:Pump normal S:Stop the pump.
----------

----------
a=2.5deg+-5deg b=53deg+-5deg

0000001101

N:Normal B:When boosted (1)Rack position = point C (at boost pressure 0) (2)Drive side
----------

----------
a=(11deg) b=(15deg)

Timing setting

(1)Pump vertical direction (2)Coupling's key groove position for the No. 6 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(120deg)

Information:

zz is the number of bytes in the message after this byte. zz does not include the checksum. This value will change depending on the data that is associated with the IID.Checksum Calculation
The checksum is an important part of the M5X message. By using the checksum, the integrity of the message is determined. The second to last byte of every IID is the checksum, which is followed by an ASCII carriage return ($0D). The checksum is a 2's complement value of the summation of all the data bytes in the message. The message is a good message if all the bytes and the checksum add to zero (0).The following message is an example.5000240400580082AE<cr>The checksum for this message is AE. Although the message is sent in ASCII, the checksum must be calculated by using the hexadecimal value.
Table 3
Byte ASCII Value Hexadecimal Value
50 $35 $30 $50
00 $30 $30 $00
24 $32 $34 $24
04 $30 $34 $04
00 $30 $30 $00
58 $35 $38 $58
00 $30 $30 $00
82 $38 $32 $82
Total $152
Truncated to LSB $52
2's Compement $41 $45 $AE
Total $100
Truncated to LSB $00 CCM Heartbeat
You should check the connection to the CCM before you log in to the CCM. You should also check the connection (heartbeat) to the CCM during normal operation from time to time. The recommended PID is $F0 $12. Use PID $F0 $12 to read the current Security Level at a regular interval as a heartbeat. If the CCM does not answer to the read request, then there is a problem with the connection. This PID will also monitor the Security Level, which may have been changed.Security Levels
Every PID has an associated security level (0, 1, 2, or 3) within the CCM. A user within a particular security level may use PID's in that level or lower levels. PID's cannot be accessed by the user in levels higher than the password allows. For example, a user at security level 2 can access level 2, 1, and 0, but not level 3.The answering modem will be hung up if the password is not entered (sets the security level) within one minute. Specifically, if DCD is held low by the PC, and the security level is at 0 for more than one minute, DTR will be toggled by the CCM (answering modem hung up). Also, if the RS-232C cable is disconnected for more than five seconds, DTR will be toggled, and the security level will be set to 0.When power is removed from the CCM, the security level will be changed to 2, if the CCM was operating at security level 3.The following chart defines the PID's within each security level