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106691-3100 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066913100 220005790a


 

Information injection-pump assembly

ZEXEL 106691-3100 1066913100
HINO 220005790A 220005790a
106691-3100 INJECTION-PUMP ASSEMBLY
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Buy INJECTION-PUMP ASSEMBLY 106691-3100 zexel genuine, new aftermarket engine parts with delivery

Service parts 106691-3100 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106069-5011
3. GOVERNOR 105306-0640
4. SUPPLY PUMP 105207-1020
5. AUTOM. ADVANCE MECHANIS 105636-0351
6. COUPLING PLATE 105662-0500
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2)
13. NOZZLE-HOLDER
14. NOZZLE
15. NOZZLE SET

Include in #1:

106691-3100 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 106691-3100 1066913100
HINO 220005790A 220005790a


Zexel num
Bosch num
Firm num
Name
106691-3100 
 
220005790A  HINO
INJECTION-PUMP ASSEMBLY
ER200 * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil   ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm) mm   8-3-600
Overflow valve   134424-0920
Overflow valve opening pressure kPa   162 147 177
Overflow valve opening pressure kgf/cm2   1.65 1.5 1.8
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right   R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right   R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   3.45 3.42 3.48
Beginning of injection position
Drive side   NO.1
Difference between angles 1
Cal 1-4 deg.   60 59.75 60.25
Difference between angles 2
Cyl.1-2 deg.   120 119.75 120.25
Difference between angles 3
Cal 1-6 deg.   180 179.75 180.25
Difference between angles 4
Cal 1-3 deg.   240 239.75 240.25
Difference between angles 5
Cal 1-5 deg.   300 299.75 300.25
Injection quantity adjustment
Adjusting point   A
Rack position   R1(8.7)
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   97 91 103
Max. variation between cylinders %   0 -4 4
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   R1(8.7)
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   107 105 109
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   R1(8.7)
Pump speed r/min   1150 1150 1150
Average injection quantity mm3/st.   115 109 121
Max. variation between cylinders %   0 -4 4
Fixing the lever   *
Injection quantity adjustment_04
Adjusting point   D
Rack position   4.5+-0.5
Pump speed r/min   225 225 225
Average injection quantity mm3/st.   11 8 14
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Injection quantity adjustment_05
Adjusting point   E
Rack position   8.9+0.2
Pump speed r/min   330 330 330
Average injection quantity mm3/st.   97 94 100
Fixing the lever   *
Remarks
Startup boost setting  
Injection quantity adjustment_06
Adjusting point   F
Rack position   14.4+-0. 5
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   187 187 207
Fixing the lever   *
Remarks
After startup boost setting  
Timer adjustment
Pump speed r/min   1000--
Advance angle deg.   0 0 0
Remarks
Start  
Timer adjustment_02
Pump speed r/min   950
Advance angle deg.   0.3
Timer adjustment_03
Pump speed r/min   1000
Advance angle deg.   0.9
Timer adjustment_04
Pump speed r/min   1050
Advance angle deg.   1.1 0.6 1.6
Timer adjustment_05
Pump speed r/min   1150
Advance angle deg.   2.5 2.2 2.8
Remarks
Finish  

Test data Ex:

Governor adjustment

Test data 106691-3100
N:Pump speed R:Rack position (mm) (1)After completing adjustment of the broken line, set the lever at the unbroken line position. (2)Rack limit using stop lever (3)Excess fuel setting for starting: SXL (4)Damper spring setting: DL
----------
SXL=8.9+0.2mm DL=2.4-0.2mm
----------

0000000901

Test data 106691-3100
F:Full load I:Idle (1)Stopper bolt setting
----------

----------
a=(67deg)+-5deg b=(17deg)+-3deg

Stop lever angle

Test data 106691-3100
N:Pump normal S:Stop the pump.
----------

----------
a=8deg+-5deg b=40deg+-5deg

0000001501 MICRO SWITCH

Switch adjustment Adjust the bolt so that the lower lever position is obtained when the switch is turned ON. (1)Speed N1 (2)Rack position Ra
----------
N1=300+-25r/min Ra=4.5mm
----------

Timing setting

Test data 106691-3100
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(40deg)




Information:

Highly Recommended
The following equipment is highly recommended:
The Fluke 741B Multimeter is desired. 163-0096 Diagnostic and Calibration Tool
Ladder Viewer Diagnostic Software, YERA0162
The 4C-4029 Adjusting Tool Alternate Recommendations
The Milliampere Loop Simulator and TesterRTD Simulator and Tester Omega CL308Thermocouple Simulator and Tester Omega CL477The Simulator and Tester Omega CL26 for RTD and ThermocoupleThe Fluke 87 9U-7330 Digital Multimeter The Caterpillar Multimeter is also acceptable. 6V-7070 Digital Multimeter The attachments for the Fluke multimeter are in the following list:
Thermocouple Module 80TK is for reading thermocouples.
Immersion Probe 80PK2A can be used with self-sealing adapters.
8T-5200 Signal Generator/Counter is for checking the calibration of the speed switch and for simulating engine speed for the PLC.General Diagnostic Tools For the 3600
Reference: Engine News October 1990"Engine Commissioning and Diagnostic Tooling Kit".The following tools are used for measuring the pressures of the engine. The tools are also use for measuring the temperatures of the engine.
1U-5470 Engine Pressure Group
6V-9130 Temperature Adapter The following list contains the self-sealing adapters that are used for the installation of test ports in piping systems. The sizes of the adapters and the quantities of the adapters depend on the number of test ports that are needed.
5P-2725 Probe Seal Adapter
5P-3591 Probe Adapter
4C-4545 Probe Adapter Group
1U-8865 Infrared Thermometer
139-2788 Crimping Tool A Carrier-Oehler Calibration Pump is used in order to calibrate the setup for the alarms. The pump is also used in order to calibrate the shutdown setup.Contact information for the calibration pump:Carrier-Oehler Company
P.O. Box 40
16965 S. Vincennes
South Holland, Illinois USA 60473
ph: (708) 339-8200, fax: (708) 339-9830

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Group cross 106691-3100 ZEXEL

Hino 

106691-3100  
 
220005790A 
INJECTION-PUMP ASSEMBLY
ER200
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