106691-3020 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066913020 220201480a

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

ZEXEL 106691-3020 1066913020

HINO 220201480A 220201480a

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Cross reference number

ZEXEL 106691-3020 1066913020

HINO 220201480A 220201480a

Zexel num

Bosch num

Firm num

Name

106691-3020

220201480A HINO

INJECTION-PUMP ASSEMBLY
ER100 * K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600

Overflow valve 134424-0920

Overflow valve opening pressure kPa 177 143 211

Overflow valve opening pressure kgf/cm2 1.8 1.45 2.15

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-4-2-6- 3-5

Pre-stroke mm 3.45 3.4 3.5

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-4 deg. 60 59.5 60.5

Difference between angles 2
Cyl.1-2 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cal 1-3 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-5 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 7.8

Pump speed r/min 900 900 900

Average injection quantity mm3/st. 97.5 95.5 99.5

Max. variation between cylinders % 0 -2 2

Basic *

Fixing the rack *

Injection quantity adjustment_02

Adjusting point B

Rack position 3.7+-0.5

Pump speed r/min 360 360 360

Average injection quantity mm3/st. 8.2 5.2 11.2

Max. variation between cylinders % 0 -15 15

Fixing the rack *

Timer adjustment

Pump speed r/min 950

Advance angle deg. 0.3

Timer adjustment_02

Pump speed r/min -

Advance angle deg. 2 2 2

Remarks
Measure the actual speed, stop

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Idle sub spring setting: L1.
----------
K=5 L1=4.5+-0.2mm
----------

Speed control lever angle

F:Full speed I:Idle
----------

----------
a=1deg+-5deg b=22deg+-5deg

Stop lever angle

N:Pump normal S:Stop the pump.
----------

----------
a=27deg+-5deg b=53deg+-5deg

Information:

Test Procedure
System Operation
The SLC 5/04 diagnostic indicators are located on the front of the following components: Power Supply, CPU and I/O Modules.The diagnostic indicators help trace the source of the fault. Faults can be found in the following components: Input devices, Output devices, Wiring and The controller.The green "DH+" LED is flashing. There are no active nodes on the network.The red "DH+" LED is flashing. There are duplicate active nodes on the link with the same address.The red "FLT" LED is flashing during operation. The processor detects a major fault. The fault is in the processor expansion chassis or the fault is in the memory.
Illustration 1 g00563551
Diagram of the LED indicators
Illustration 2 g00562937
Functional Test
Check the electrical connectors and check the wiring.
Bodily contact with electrical potential can cause bodily injury or death.To avoid the possibility of injury or death, ensure that the main power supply has been disconnected before performing any maintenance or removing any modules.
Disconnect the power supply.
Check the electrical connectors and check the wiring for damage or bad connections.
Verify that all modules are properly seated.
Verify the status of the LED on the SLC 5/04.The results of the preceding procedure are in the following list:
All of the components are fully installed. All of the components are free of corrosion. All of the components are free of damage. All of the modules are properly seated. Proceed to 2.
The components are not fully installed. The components are not free of corrosion. The components are damaged. All of the modules are not properly seated. Repair the component. Verify that the repair resolves the problem. STOP.
Check the communication parameters of the customer supplied devices.
Check the communication parameter of the programmer.The results of the preceding procedure are in the following list:
The programmer address and the processor address are different. Proceed to 3.
The programmer address and the processor address are not different. Set the addresses. Verify that the repair resolves the problem. Stop.
Change the baud rate.
Change the baud rate of the programmer and change the baud rate of the processor.
Increase the maximum node address.Note: The default baud rate is 57,600. The default node address is one.The results of the preceding procedure are in the following list:
No errors are displayed on the LED indicators. Stop.
Errors are displayed on the LED indicators. Proceed to 4.
Check line voltage.
Measure the line voltage at the terminals.
Verify the voltage of the power supply. The power supply voltage should be measured between 21.0 VDC and 28.0 VDC.The results of the preceding procedure are in the following list:
The line voltage is in the range. Replace the processor. Verify that the repair solves the problem. Refer to Maintenance Procedure, "Processor - Replace".
The line voltage is out of the range. Refer to Troubleshooting, "System Power". Stop.