106691-2040 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066912040

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

ZEXEL 106691-2040 1066912040

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Cross reference number

ZEXEL 106691-2040 1066912040

Zexel num

Bosch num

Firm num

Name

106691-2040
106691-2041

MITSUBISHI

INJECTION-PUMP ASSEMBLY
6D22TC *

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600

Overflow valve 131424-4620

Overflow valve opening pressure kPa 255 221 289

Overflow valve opening pressure kgf/cm2 2.6 2.25 2.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-5-3-6- 2-4

Pre-stroke mm 4.8 4.75 4.85

Beginning of injection position
Governor side NO.1

Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5

Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 10.6

Pump speed r/min 1050 1050 1050

Average injection quantity mm3/st. 132.3 129.3 135.3

Max. variation between cylinders % 0 -3 3

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point B

Rack position 4+-0.5

Pump speed r/min 500 500 500

Average injection quantity mm3/st. 9.9 8.4 11.4

Max. variation between cylinders % 0 -15 15

Fixing the rack *

Injection quantity adjustment_03

Adjusting point C

Rack position 4.9+-0.5

Pump speed r/min 275 275 275

Average injection quantity mm3/st. 12.7 10.8 14.6

Fixing the rack *

Remarks
(check)

Timer adjustment

Pump speed r/min 1050--

Advance angle deg. 0 0 0

Remarks
Start

Timer adjustment_02

Pump speed r/min 1000

Advance angle deg. 0.5

Timer adjustment_03

Pump speed r/min 1100

Advance angle deg. 1.5 1 2

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Supplied with torque spring not set. (3)At shipping (4)Rack difference between N = N1 and N = N2 (5)Idle sub spring setting: L1.
----------
K=12 N1=1100r/min N2=300r/min L1=3.5+-0.1mm
----------

Speed control lever angle

F:Full speed I:Idle (1)Stopper bolt setting (2)At shipping (3)Set the pump speed at aa (4)Set the pump speed at bb.
----------
aa=1100r/min bb=900r/min
----------
a=32deg+-5deg b=(5deg) c=9deg+-5deg d=8deg+-5deg

Stop lever angle

N:Pump normal S:Stop the pump.
----------

----------
a=19deg+-5deg b=53deg+-5deg

Timing setting

(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(3deg)

Information:

Illustration 10 g00562677
Long strings of text will crowd the screen. Keep the custom text as short as possible. If the screen is unreadable shorten the text. Touching the "Done" button returns you to the "Language Conversion" screen. Setup of the Communications
The next two windows are for the setup of communications. The screens are for the two Modbus RTU ports. Port 1 is RS-485 and Port 2 is RS-232C.The "Engine Setup (plc-Baud)" window allows a baud rate to be selected for the two ports. The"Engine Setup (plc-Address)" window is used for setting the external address.Note: Refer to sheet 22 of the MMS System Schematics for cable connections and information.Note: Refer to Systems Operation, "Signal Listing". This is a detailed list of all the Modbus output registers.
Illustration 11 g00594475
Illustration 12 g00594478
Auxiliary Options
Illustration 13 g00594454
Note: If your MMS has been customized at time of sale, some of these options may not be available.The user can configure 4 of the system's input. The terminal blocks for 2 RTDS are located in the MECP. The terminal blocks for 2 4-20mA transducers are also located in the MECP. The spare input may be used for any RTD or 4-20mA analog input.Touch the "Auxiliary Options" picture in order to configure the auxiliary input. Touch the "Auxiliary Options" picture in order to configure the auxiliary outputs. You are now on the "MMS Customation" screen."Edit Gauges" Screen
Touch the "Edit Gauges" button. Four auxiliary analog inputs are available. Each input may be added to the MMS display.Two of the inputs are for RTDS. The RTDS are set within a range of 0 °C (32.0 °F) to 150 °C (302.0 °F). The two remaining inputs are 4-20 mA. The inputs must have ranges that can be configured. This provides appropriate scaling for the numerical display. The ranges also provide appropriate scaling for the graphic display.
Illustration 14 g00594484
Auxiliary Temperature Input Setup
Touch the gauge in order to activate the specific "Auxiliary Temperature Gauge". The green check mark indicates that the gauge is activated.
Illustration 15 g00562687
Setup of the Auxiliary Analog Input
Touch the gauge in order to activate the specific "Auxiliary Analog Gauge". The green check mark indicates that the gauge is selected. Touch the "Gauge Range" box. This will display a numeric keypad. Enter the maximum value for the analog input. Touch the "OK" key. The scaling of the analog input start at zero.Touch the "UUU__XXXXXXXXX" box. This will display a keyboard. Type first 3 characters and then type a space. Type the label for the auxiliary analog input. Touch the "Enter" key in order to proceed.Customize the Auxiliary Labels
Note: The external keyboard will be required for this function.A keyboard with a PS/2 connection may be used. Plug the keyboard into the "keyboard" connection on the back of the PC.You are on the "MMS Customization" screen. Touch the "Edit Auxiliary Labels" button.
Illustration 16 g00594490
Labels for the Auxiliary Alarms
Note: The external keyboard will be required for this function. A keyboard with a PS/2 connection may be used. Plug the keyboard into the "keyboard" connection on the back of the PC.Four