Information injection-pump assembly
BOSCH
9 400 610 996
9400610996
ZEXEL
106691-2011
1066912011
MITSUBISHI
ME059723
me059723
Rating:
Service parts 106691-2011 INJECTION-PUMP ASSEMBLY:
1.
_
7.
COUPLING PLATE
8.
_
9.
_
11.
Nozzle and Holder
ME059740
12.
Open Pre:MPa(Kqf/cm2)
21.6{220}
15.
NOZZLE SET
Include in #1:
106691-2011
as INJECTION-PUMP ASSEMBLY
Cross reference number
BOSCH
9 400 610 996
9400610996
ZEXEL
106691-2011
1066912011
MITSUBISHI
ME059723
me059723
Zexel num
Bosch num
Firm num
Name
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105780-8140
Bosch type code
EF8511/9A
Nozzle
105780-0000
Bosch type code
DN12SD12T
Nozzle holder
105780-2080
Bosch type code
EF8511/9
Opening pressure
MPa
17.2
Opening pressure
kgf/cm2
175
Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600
Outer diameter - inner diameter - length (mm) mm 8-3-600
Overflow valve
131424-4620
Overflow valve opening pressure
kPa
255
221
289
Overflow valve opening pressure
kgf/cm2
2.6
2.25
2.95
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
Direction of rotation (viewed from drive side)
Right R
Right R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right R
Right R
Injection order
1-5-3-6-
2-4
Pre-stroke
mm
4.8
4.75
4.85
Beginning of injection position
Governor side NO.1
Governor side NO.1
Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5
Cal 1-5 deg. 60 59.5 60.5
Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5
Cal 1-3 deg. 120 119.5 120.5
Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5
Cal 1-6 deg. 180 179.5 180.5
Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5
Cyl.1-2 deg. 240 239.5 240.5
Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5
Cal 1-4 deg. 300 299.5 300.5
Injection quantity adjustment
Adjusting point
A
Rack position
10.6
Pump speed
r/min
1050
1050
1050
Average injection quantity
mm3/st.
132.3
129.3
135.3
Max. variation between cylinders
%
0
-3
3
Basic
*
Fixing the lever
*
Injection quantity adjustment_02
Adjusting point
B
Rack position
4+-0.5
Pump speed
r/min
500
500
500
Average injection quantity
mm3/st.
9.9
8.4
11.4
Max. variation between cylinders
%
0
-15
15
Fixing the rack
*
Injection quantity adjustment_03
Adjusting point
C
Rack position
4.9+-0.5
Pump speed
r/min
275
275
275
Average injection quantity
mm3/st.
12.7
10.8
14.6
Fixing the rack
*
Remarks
(check)
(check)
Injection quantity adjustment_04
Adjusting point
D
Rack position
11.4
Pump speed
r/min
400
400
400
Average injection quantity
mm3/st.
148.1
142.1
154.1
Max. variation between cylinders
%
0
-3
3
Fixing the lever
*
Timer adjustment
Pump speed
r/min
1050--
Advance angle
deg.
0
0
0
Remarks
Start
Start
Timer adjustment_02
Pump speed
r/min
1000
Advance angle
deg.
0.5
Timer adjustment_03
Pump speed
r/min
1100
Advance angle
deg.
1.5
1
2
Remarks
Finish
Finish
Test data Ex:
Governor adjustment
N:Pump speed
R:Rack position (mm)
(1)Target notch: K
(2)RACK LIMIT: RAL
(3)Torque spring does not operate.
(4)At shipping
(5)Idle sub spring setting: L1.
----------
K=15 RAL=14+0.2mm L1=4.8+-0.1mm
----------
----------
K=15 RAL=14+0.2mm L1=4.8+-0.1mm
----------
Speed control lever angle
F:Full speed
I:Idle
(1)Stopper bolt setting
(2)At shipping
(3)Pump speed = aa
(4)Pump speed = bb
----------
aa=1100r/min bb=900r/min
----------
a=32deg+-5deg b=(5deg) c=12deg+-5deg d=8deg+-5deg
----------
aa=1100r/min bb=900r/min
----------
a=32deg+-5deg b=(5deg) c=12deg+-5deg d=8deg+-5deg
Stop lever angle
N:Pump normal
S:Stop the pump.
----------
----------
a=19deg+-5deg b=53deg+-5deg
----------
----------
a=19deg+-5deg b=53deg+-5deg
Timing setting
(1)Pump vertical direction
(2)Coupling's key groove position at No 1 cylinder's beginning of injection
(3)-
(4)-
----------
----------
a=(7deg)
----------
----------
a=(7deg)
Information:
Replacing the SLC 5/04
To avoid damage to electronic components, do not remove the processor from the SLC 5/04 Chassis until all power is removed from the power supply.Do not expose memory modules to surfaces or areas that may typically hold an electrostatic charge.
Disconnect the power supply.
Press the retaining clips at the top of the module and press the retaining clips at the bottom of the module.
Remove the processor from the chassis.
Disconnect the Battery by removing the battery connector from the socket.
To avoid potential damage to the processor, handle all modules by the ends of the carrier or edges of the plastic housing. Skin oil or dirt can corrode metallic surfaces, inhibiting electrical contact.
Connect the battery and the processor by attaching the battery connector to the socket.
Align the processor and the guides in the chassis.
Gently slide the module in the chassis. Secure the top retainer clips and secure the bottom retainer clips.
Install a wire tie in order to secure the wiring.
Cover any unused slots. This protects the chassis.
Illustration 1 g00563306
Verify that the new processor corrects the problem.
To avoid damage to electronic components, do not remove the processor from the SLC 5/04 Chassis until all power is removed from the power supply.Do not expose memory modules to surfaces or areas that may typically hold an electrostatic charge.
Disconnect the power supply.
Press the retaining clips at the top of the module and press the retaining clips at the bottom of the module.
Remove the processor from the chassis.
Disconnect the Battery by removing the battery connector from the socket.
To avoid potential damage to the processor, handle all modules by the ends of the carrier or edges of the plastic housing. Skin oil or dirt can corrode metallic surfaces, inhibiting electrical contact.
Connect the battery and the processor by attaching the battery connector to the socket.
Align the processor and the guides in the chassis.
Gently slide the module in the chassis. Secure the top retainer clips and secure the bottom retainer clips.
Install a wire tie in order to secure the wiring.
Cover any unused slots. This protects the chassis.
Illustration 1 g00563306
Verify that the new processor corrects the problem.