106689-4090 ZEXEL 9 400 612 762 BOSCH INJECTION-PUMP ASSEMBLY 9400612762 1066894090 74w47100a


 

Information injection-pump assembly

BOSCH 9 400 612 762 9400612762
ZEXEL 106689-4090 1066894090
NIIGATA-URAWA 74W47100A 74w47100a
106689-4090 INJECTION-PUMP ASSEMBLY
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Buy INJECTION-PUMP ASSEMBLY 106689-4090 zexel genuine, new aftermarket engine parts with delivery

Service parts 106689-4090 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106068-3930
3. GOVERNOR 105447-0750
4. SUPPLY PUMP
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE 105664-0600
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105101-5980
11. Nozzle and Holder 74W 3227 1A
12. Open Pre:MPa(Kqf/cm2) 31.4{320}
13. NOZZLE-HOLDER 105030-3260
14. NOZZLE 105015-7870
15. NOZZLE SET

Include in #1:

106689-4090 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 612 762 9400612762
ZEXEL 106689-4090 1066894090
NIIGATA-URAWA 74W47100A 74w47100a


Zexel num
Bosch num
Firm num
Name
106689-4090 
106689-4091 
9 400 612 762 
74W47100A  NIIGATA-URAWA
INJECTION-PUMP ASSEMBLY
6NSE * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8130
Bosch type code   EFEP215A
Nozzle   105780-0050
Bosch type code   DN6TD119NP1T
Nozzle holder   105780-2090
Bosch type code   EFEP215
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   131425-1620
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left
  L
Injection order   1-4-2-6- 3-5
Pre-stroke mm   3.5 3.45 3.55
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   14.4
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   344 339 349
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the rack   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   8.8+-0.5
Pump speed r/min   250 250 250
Average injection quantity mm3/st.   30 27 33
Max. variation between cylinders %   0 -10 10
Fixing the rack   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   16.4++
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   350 340 360
Fixing the lever   *
Rack limit   *

Test data Ex:

Governor adjustment

Test data 106689-4090
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Idle sub spring setting: L1.
----------
K=20 L1=7.5-0.5mm
----------

Speed control lever angle

Test data 106689-4090
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=1deg+-5deg b=41deg+-5deg

Stop lever angle

Test data 106689-4090
N:Pump normal S:Stop the pump. (1)Normal (2)Use the hole at R = aa
----------
aa=17mm
----------
a=27deg+-5deg b=53deg+-5deg

Timing setting

Test data 106689-4090
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(6deg)




Information:

Electronic Controls
The electronic controller consists of two main components: the Electronic Control Module (ECM) and the Personality Module. The ECM is the computer which controls the PEEC engine. The Personality Module is the software which controls how the computer behaves. The two must be used together: neither can do anything by itself.Rack Controls
The rack mechanism on a PEEC III engine is very similar to a mechanical 3406B engine. The fuel injection pump is nearly identical; the rack is moved by a servo valve which receives oil pressure from the fuel injection pump. However, the PEEC III servo spool is moved by a solenoid or (BTM) rather than by a linkage controlled by flyweights and springs.PEEC III comes up with a "desired rpm" based on the throttle position, vehicle speed, customer specified parameters, and certain diagnostic codes. The PEEC III governor tries to maintain the desired rpm by sensing actual engine speed using the engine speed sensor, then controlling the rack to achieve the desired rpm. To move the rack, PEEC III adjusts the voltage to the rack solenoid (BTM) to increase rack. More voltage results in more rack. PEEC III knows how far the rack went by reading the rack position sensor. PEEC III increases the voltage to the rack solenoid until it senses the rack is in the desired position. PEEC III sets certain limits on rack motion. "FRC Rack" is a rack limit based on fuel-air ratio control, for emissions purposes. It works similar to a mechanical engine FRC; when PEEC III senses a higher boost pressure (more air into cylinder), it increases the FRC Rack limit, which allows more fuel into the cylinder. "Rated Rack" is a rack limit based on horsepower of the engine. It is similar to the rack stops and torque springs on a mechanical engine. It provides horsepower and torque curves for a specific engine family and rating. All of these limits are programmed by the factory into the personality module.Timing Advance Controls
The timing advance mechanism is the same as the 3406B mechanical engine, except the Timing solenoid (BTM), instead of the flyweights, controls timing advance. PEEC III adjusts voltage to the timing solenoid to change timing advance. More voltage results in more timing advance. PEEC III knows how much advance was achieved by reading the timing position sensor. PEEC III simply increases voltage to the timing solenoid until it senses that the timing advance is in the desired position. Programmable Parameters
Certain parameters that affect PEEC III 3406B Diesel Engine operation may be changed with electronic service tools (either the ECAP or DDT). The parameters are stored in the ECM, and are protected from unauthorized changes by passwords.These parameters are either "System Configuration Parameters" or "Customer Parameters". System Configuration Parameters are those that effect horsepower family or emissions. Customer Parameters are those that affect cruise control, vehicle speed limits, progressive shifting, horsepower rating within a family, and PTO operation.Some parameters may affect engine operation in ways a driver does not expect

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Group cross 106689-4090 ZEXEL

Daihatsu 

 
M141400100Z 
INJECTION-PUMP ASSEMBLY
M3S

Komatsu 

 
6215711120 
INJECTION-PUMP ASSEMBLY
SA12V140
 
6215711121 
INJECTION-PUMP ASSEMBLY
SA12V140
 
 
INJECTION-PUMP ASSEMBLY
9 400 611 285 
 
INJECTION-PUMP ASSEMBLY
SA12V140

Komatsu 

9 400 613 129 
6215711122 
INJECTION-PUMP ASSEMBLY
SA12V140

Mitsubishi-Heav 

 
35A6501030 
INJECTION-PUMP ASSEMBLY
S6A3
9 400 617 738 
35A6511030 
INJECTION-PUMP ASSEMBLY
S6A3
 
 
INJECTION-PUMP ASSEMBLY

Komatsu 

9 400 612 132 
6215711320 
INJECTION-PUMP ASSEMBLY
SA12V140
9 400 617 739 
6215711260 
INJECTION-PUMP ASSEMBLY
SA12V140
 
 
INJECTION-PUMP ASSEMBLY
 
 
INJECTION-PUMP ASSEMBLY

Mitsubishi-Heav 

 
35A6501240 
INJECTION-PUMP ASSEMBLY
S6A3
 
 
INJECTION-PUMP ASSEMBLY

Mitsubishi-Heav 

9 400 610 991 
35A6511240 
INJECTION-PUMP ASSEMBLY
S6A3
9 400 612 436 
35A6521240 
INJECTION-PUMP ASSEMBLY
S6A3
9 400 612 956 
35A6531240 
INJECTION-PUMP ASSEMBLY
S6A3
 
35A6501170 
INJECTION-PUMP ASSEMBLY
S6A3
 
35A6511170 
INJECTION-PUMP ASSEMBLY
S6A3
9 400 613 516 
35A6521170 
INJECTION-PUMP ASSEMBLY
S6A3
 
 
INJECTION-PUMP ASSEMBLY

Komatsu 

9 400 612 286 
6215712120 
INJECTION-PUMP ASSEMBLY
SA12V140
 
 
INJECTION-PUMP ASSEMBLY

Mitsubishi-Heav 

 
35A6501040 
INJECTION-PUMP ASSEMBLY
S6A3-TA
9 400 612 635 
35A6511040 
INJECTION-PUMP ASSEMBLY
S6A3-TA
9 400 617 740 
35A6521040 
INJECTION-PUMP ASSEMBLY
S6A3-TA

Niigata-Urawa 

106689-4090  

106689-4091 
9 400 612 762 
74W47100A 
INJECTION-PUMP ASSEMBLY
6NSE

Niigata-Tekkou 

9 400 617 741 
74W47100B 
INJECTION-PUMP ASSEMBLY
6NSE
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