106689-4080 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066894080


 

Information injection-pump assembly

ZEXEL 106689-4080 1066894080
106689-4080 INJECTION-PUMP ASSEMBLY
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Service parts 106689-4080 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106068-3460
3. GOVERNOR
4. SUPPLY PUMP 105237-1690
5. AUTOM. ADVANCE MECHANIS 105682-5010
6. COUPLING PLATE 105664-0670
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105101-6220
11. Nozzle and Holder 35A61-00010
12. Open Pre:MPa(Kqf/cm2) 21.6{220}
13. NOZZLE-HOLDER 105030-4320
14. NOZZLE 105015-8520
15. NOZZLE SET

Include in #1:

106689-4080 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 106689-4080 1066894080


Zexel num
Bosch num
Firm num
Name
106689-4080 
 
   
INJECTION-PUMP ASSEMBLY

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8130
Bosch type code   EFEP215A
Nozzle   105780-0050
Bosch type code   DN6TD119NP1T
Nozzle holder   105780-2090
Bosch type code   EFEP215
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-4-1000
Overflow valve   131424-3420
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left
  L
Injection order   1-5-3-6- 2-4
Pre-stroke mm   2.8 2.75 2.85
Rack position
Point A
  R=A
Beginning of injection position
Opposite to the driving side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   13
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   385 376 394
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the rack   *
Rack limit   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   6.6+-0.5
Pump speed r/min   375 375 375
Average injection quantity mm3/st.   10 7 13
Max. variation between cylinders %   0 -10 10
Fixing the rack   *
Timer adjustment
Pump speed r/min   (N1+50)- -
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   N1
Advance angle deg.   0.5
Remarks
Measure the actual speed.
 
Timer adjustment_03
Pump speed r/min   N2
Advance angle deg.   4 3.5 4.5
Remarks
Measure the actual speed, stop
 

Test data Ex:

Timing setting

Test data 106689-4080
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(110deg)




Information:

On engines with serial numbers 7LG1-7499, Inlet Air Temperature Sensors have Deutsch HD Connectors, 7LG7500-UP Inlet Air Temperature Sensors have DT Connectors.Schematic
Diagnostic Codes
Functional Test
P-527: Oil Pressure Circuit Test
System Operation
The 3176 system monitors oil pressure with a sensor located in the oil gallery (right side of engine). The oil pressure sensor is supplied with electrical power by the 5 volt sensor supply voltage from the ECM. Note that the 3176 uses oil pressure only as an engine protection function (available for 7LG7500-UP engines). Lack of oil pressure does not prevent the 3176 ECM from starting the engine. The 3176 ECM will still try to start the engine even if oil pressure is low.The 3176 system monitors oil pressure following engine start up and may show a 100-01 Low Oil Pressure Warning Diagnostic Code (46). The Diagnostic Code will not be logged for the first 15 seconds following engine start up, only ACTIVE.The Oil Pressure Sensor can measure oil pressure from 0 kPa (0 psi) to 690 kPa (100 psi).The 3176 oil pressure sensor is supplied with electrical power by the 5 volt sensor supply voltage from the ECM through connector J4/P4 Pin 10 to the Oil Pressure Sensor Connector P17/J17 Pin A. The Oil Pressure Sensor signal line routes from P17/J17 Pin C to J4/P4 pin 27. The Sensor Common routes from J4/P4 Pin 35 to P17/J17 pin B. the +5 V supply is shared with the Coolant Temperature, Inlet Air Temperature, and Coolant Level (if installed) Sensors. The Sensor Common is shared by the Coolant Temperature, and Inlet Air Temperature Sensors.Schematic
Diagnostic Codes
Functional Test
ECAP Example Screen of Oil Pressure Reading P-528: Boost Pressure Circuit Test And Sensor Calibration
System Operation
The 3176 system monitors boost pressure with a sensor located inside the Transducer Module. The boost pressure sensor is supplied with electrical through the Transducer Module Connector (inside the module) pin 1 (+8V). The signal routes through pin 2 (Boost Pressure) and Sensor Common is pin 3. The sensor can only be replaced by replacing the transducer module.The boost pressure is used to reduce smoke emissions during acceleration. 3176 limits the amount of fuel injected until certain boost pressures are reached. It does this by converting boost pressure to "FRC Fuel Post." (as shown on the ECAP status display). The FRC Fuel Pos. is electronic limit on the amount of fuel injected and is based on a ratio of fuel to air being supplied to the cylinders. It operates in a manner similar to the fuel ratio control on an engine with a mechanical governor.The inlet air hose from the air cleaner to the transducer module must be installed. The air inlet serves as a vent for the transducer module and is required for proper operation of the boost pressure sensor.The 3176 Boost Pressure Sensor must be calibrated for a zero boost condition with the engine off. Calibration is accomplished electronically without the need for manual adjustments. The sensor must be recalibrated whenever the ECM or transducer module has

Have questions with 106689-4080?





Group cross 106689-4080 ZEXEL

Daihatsu 

 
M141400100Z 
INJECTION-PUMP ASSEMBLY
M3S

Komatsu 

 
6215711120 
INJECTION-PUMP ASSEMBLY
SA12V140
 
6215711121 
INJECTION-PUMP ASSEMBLY
SA12V140
 
 
INJECTION-PUMP ASSEMBLY
9 400 611 285 
 
INJECTION-PUMP ASSEMBLY
SA12V140

Komatsu 

9 400 613 129 
6215711122 
INJECTION-PUMP ASSEMBLY
SA12V140

Mitsubishi-Heav 

 
35A6501030 
INJECTION-PUMP ASSEMBLY
S6A3
9 400 617 738 
35A6511030 
INJECTION-PUMP ASSEMBLY
S6A3
 
 
INJECTION-PUMP ASSEMBLY

Komatsu 

9 400 612 132 
6215711320 
INJECTION-PUMP ASSEMBLY
SA12V140
9 400 617 739 
6215711260 
INJECTION-PUMP ASSEMBLY
SA12V140
 
 
INJECTION-PUMP ASSEMBLY
 
 
INJECTION-PUMP ASSEMBLY

Mitsubishi-Heav 

 
35A6501240 
INJECTION-PUMP ASSEMBLY
S6A3
 
 
INJECTION-PUMP ASSEMBLY

Mitsubishi-Heav 

9 400 610 991 
35A6511240 
INJECTION-PUMP ASSEMBLY
S6A3
9 400 612 436 
35A6521240 
INJECTION-PUMP ASSEMBLY
S6A3
9 400 612 956 
35A6531240 
INJECTION-PUMP ASSEMBLY
S6A3
 
35A6501170 
INJECTION-PUMP ASSEMBLY
S6A3
 
35A6511170 
INJECTION-PUMP ASSEMBLY
S6A3
9 400 613 516 
35A6521170 
INJECTION-PUMP ASSEMBLY
S6A3
 
 
INJECTION-PUMP ASSEMBLY

Komatsu 

9 400 612 286 
6215712120 
INJECTION-PUMP ASSEMBLY
SA12V140
106689-4080  
 
 
INJECTION-PUMP ASSEMBLY

Mitsubishi-Heav 

 
35A6501040 
INJECTION-PUMP ASSEMBLY
S6A3-TA
9 400 612 635 
35A6511040 
INJECTION-PUMP ASSEMBLY
S6A3-TA
9 400 617 740 
35A6521040 
INJECTION-PUMP ASSEMBLY
S6A3-TA

Niigata-Urawa 

9 400 612 762 
74W47100A 
INJECTION-PUMP ASSEMBLY
6NSE

Niigata-Tekkou 

9 400 617 741 
74W47100B 
INJECTION-PUMP ASSEMBLY
6NSE
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