106689-4030 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066894030

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

ZEXEL 106689-4030 1066894030

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Buy INJECTION-PUMP ASSEMBLY 106689-4030 zexel genuine, new aftermarket engine parts with delivery

Service parts 106689-4030 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 106068-2052

3. GOVERNOR

4. SUPPLY PUMP 105237-1690

5. AUTOM. ADVANCE MECHANIS 105682-0011

6. COUPLING PLATE 105664-0540

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105111-4412

11. Nozzle and Holder 6215-11-3202

12. Open Pre:MPa(Kqf/cm2) 27.5{280}

13. NOZZLE-HOLDER 105041-7122

14. NOZZLE 105015-8070

15. NOZZLE SET

Include in #1:

106689-4030 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 106689-4030 1066894030

Zexel num

Bosch num

Firm num

Name

106689-4030

INJECTION-PUMP ASSEMBLY
14CA PE6P,6PD PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8130

Bosch type code EFEP215A

Nozzle 105780-0050

Bosch type code DN6TD119NP1T

Nozzle holder 105780-2090

Bosch type code EFEP215

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-4-1000

Overflow valve 131425-1620

Overflow valve opening pressure kPa 255 221 289

Overflow valve opening pressure kgf/cm2 2.6 2.25 2.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-5-3-6- 2-4

Pre-stroke mm 3.5 3.45 3.55

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5

Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 14.8

Pump speed r/min 1050 1050 1050

Average injection quantity mm3/st. 340.6 338.6 342.6

Max. variation between cylinders % 0 -3 3

Basic *

Fixing the rack *

Remarks
Standard point A's rack position same as 106681-4090 in row L.

Injection quantity adjustment_02

Adjusting point -

Rack position 9.5+-0.5

Pump speed r/min 340 340 340

Average injection quantity mm3/st. 20 18.5 21.5

Max. variation between cylinders % 0 -15 15

Fixing the rack *

Injection quantity adjustment_03

Remarks
Rack limit setting R = 16.5+0.2 mm

Timer adjustment

Pump speed r/min (N1+50)- -

Advance angle deg. 0 0 0

Remarks
Start

Timer adjustment_02

Pump speed r/min N1

Advance angle deg. 0.5

Remarks
Measure the actual speed.

Timer adjustment_03

Pump speed r/min -

Advance angle deg. 2.5 2 3

Remarks
Measure the actual speed, stop

Test data Ex:

Timing setting

(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(150deg)

Information:

1. Remove bolts (1) and (2) from engine oil pump manifold (3). 2. Remove four bolts (4) and remove oil pump. The following steps are for the installation of the engine oil pump.3. With O-ring seal in place, on oil pump flange, position the oil pump and install four bolts (4). Tighten bolts (4) evenly to pull oil pump into place.4. Position gaskets and install bolts (1) and (2) to hold manifold.End By:a. install oil filterDisassemble & Assemble Engine Oil Pump
Start By:a. remove oil pump 1. Remove manifold (1). Remove four bolts (2) and remove cover (3). 2. Remove O-ring seal (4) and gear (5).3. Use Tooling (A) and remove driver gear (6).
Before removing input shaft and gear (7) from pump housing, be sure no burrs exist on the input shaft. If the shaft has burrs it could scratch the pump housing and damage it.
4. Remove input shaft and gear (7) from pump housing. The following steps are for the assembly of the engine oil pump.5. Position input shaft and gear (7) in pump housing. Press drive gear (6) onto input shaft until it is flush with the end of the shaft.6. Install gear (6). Install O-ring (4) in cover (3), then install cover and bolts (2). 7. With O-rings in place, install manifold (1).End By:a. install engine oil pump