106689-4020 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066894020 35a6501030

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

ZEXEL 106689-4020 1066894020

MITSUBISHI-HEAV 35A6501030 35a6501030

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Cross reference number

ZEXEL 106689-4020 1066894020

MITSUBISHI-HEAV 35A6501030 35a6501030

Zexel num

Bosch num

Firm num

Name

106689-4020
106689-4021

35A6501030 MITSUBISHI-HEAV

INJECTION-PUMP ASSEMBLY
S6A3 * K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8130

Bosch type code EFEP215A

Nozzle 105780-0050

Bosch type code DN6TD119NP1T

Nozzle holder 105780-2090

Bosch type code EFEP215

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-4-1000

Overflow valve 131424-3420

Overflow valve opening pressure kPa 255 221 289

Overflow valve opening pressure kgf/cm2 2.6 2.25 2.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Left L

Injection timing adjustment

Direction of rotation (viewed from drive side)
Left L

Injection order 1-5-3-6- 2-4

Pre-stroke mm 2.8 2.75 2.85

Rack position
Point A R=A

Beginning of injection position
Opposite to the driving side NO.1

Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5

Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 13.6

Pump speed r/min 950 950 950

Average injection quantity mm3/st. 435 426 444

Max. variation between cylinders % 0 -3 3

Basic *

Fixing the rack *

Injection quantity adjustment_02

Adjusting point B

Rack position 6.6+-0.5

Pump speed r/min 250 250 250

Average injection quantity mm3/st. 25 22 28

Max. variation between cylinders % 0 -10 10

Fixing the rack *

Timer adjustment

Pump speed r/min (400)

Advance angle deg. 0 0 0

Remarks
Measure speed (beginning of operation).

Timer adjustment_02

Pump speed r/min (650)

Advance angle deg. 4 3.5 4.5

Remarks
Measure the actual speed, stop

Test data Ex:

Timing setting

(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(110deg)

Information:

1. Remove oil filter element (1). 2. Remove two bolts (4).3. Remove four bolts (3).4. Remove six bolts (2). Remove oil filter base, gaskets and O-rings. The following steps are for the installation of the oil filter and oil filter base. Position gaskets and install all bolts finger tight before tightening to the standard torque.5. Be sure the O-rings are in place on oil filter base. Position gaskets and oil filter base. Install six bolts (2).6. Install four bolts (3).7. Position gasket. Install two bolts (4). Tighten all the bolts to standard torque.8. Install oil filter element (1).Disassemble & Assemble Oil Filter Base
Start By:a. remove oil filter base 1. Remove the O-rings. Remove bolt (1). 2. Remove relief valve group (2). 3. Remove four bolts and remove covers (3). Remove oil cooler by-pass valve (5), oil cooler by-pass valve spring (4) and spool (6). 4. Remove plug (7). Remove oil filter by-pass valve (8). The following steps are for the assembly of the oil filter base.5. Install by-pass valve (8) and plug (7).6. Install oil cooler by-pass valve (5), oil pump by-pass valve (6) and spring (4). Position covers (3). Install four bolts.7. Position relief valve group (2). Install bolt (1). Install O-ring seals.End By:a. install oil filter base