106685-4372 ZEXEL 9 400 612 761 BOSCH INJECTION-PUMP ASSEMBLY 9400612761 1066854372

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH 9 400 612 761 9400612761

ZEXEL 106685-4372 1066854372

Price: query

Buy now
Add to cart Go to cart

Rating:

Buy INJECTION-PUMP ASSEMBLY 106685-4372 zexel genuine, new aftermarket engine parts with delivery

Service parts 106685-4372 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 106068-3801

3. GOVERNOR 105952-2781

4. SUPPLY PUMP 105237-1541

5. AUTOM. ADVANCE MECHANIS

6. COUPLING PLATE 105664-0540

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105111-5000

11. Nozzle and Holder 6215-11-3700

12. Open Pre:MPa(Kqf/cm2) 24.5{250}

13. NOZZLE-HOLDER 105041-7122

14. NOZZLE 105025-3340

15. NOZZLE SET

Include in #1:

106685-4372 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 612 761 9400612761

ZEXEL 106685-4372 1066854372

Zexel num

Bosch num

Firm num

Name

106685-4372
106685-4373

9 400 612 761

INJECTION-PUMP ASSEMBLY
* K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8130

Bosch type code EFEP215A

Nozzle 105780-0050

Bosch type code DN6TD119NP1T

Nozzle holder 105780-2090

Bosch type code EFEP215

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-4-1000

Overflow valve 131425-1620

Overflow valve opening pressure kPa 255 221 289

Overflow valve opening pressure kgf/cm2 2.6 2.25 2.95

Tester oil delivery pressure kPa 255 255 255

Tester oil delivery pressure kgf/cm2 2.6 2.6 2.6

RED3 control unit part number 407910-3 960

RED3 rack sensor specifications mm 19

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-5-3-6- 2-4

Pre-stroke mm 3.3 3.25 3.35

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5

Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5

Injection quantity adjustment

Rack position (12.7)

Vist V 1.95 1.95 1.95

Pump speed r/min 900 900 900

Average injection quantity mm3/st. 328 325 331

Max. variation between cylinders % 0 -3 3

Basic *

Remarks
Standard point A's rack position same as row R

Injection quantity adjustment_02

Rack position (7.2)

Vist V 2.8 2.7 2.9

Pump speed r/min 400 400 400

Average injection quantity mm3/st. 8.5 7 10

Max. variation between cylinders % 0 -15 15

Test data Ex:

Speed control lever angle

N:Pump normal S:Stop the pump. (1)Rack position = aa (2)Rack position bb
----------
aa=20mm bb=1mm
----------
a=27deg+-5deg b=37deg+-5deg

0000000901

(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=23deg
----------
a=(30deg)

Stop lever angle

(Rs) rack sensor specifications (C/U) control unit part number (V) Rack sensor output voltage (R) Rack position (mm) 1. Confirming governor output characteristics (rack 19 mm, span 6 mm) (1)When the output voltages of the rack sensor are V1 and V2, check that the rack positions R1 and R2 in the table above are satisfied.
----------

----------

Information:

1. Remove oil filter elements (1). 2. Remove two bolts (2).3. Remove four bolts (3).4. Remove six bolts (4) then remove oil filter base, gaskets and o-rings. The following steps are for the installation of the oil filter and oil filter base. Position gaskets and install all bolts finger tight before tightening to the standard torque.5. Be sure the o-rings are in place on oil filter base. Position gaskets and oil filter base, then install bolts (4).6. Install bolts (3).7. Position gasket and install bolts (2). Then tighten all the bolts to standard torque.8. Install oil filter elements (1).Oil Filter Base, Disassemble And Assemble
Start By:a. remove oil filter base 1. Remove the o-rings and remove bolt (1). 2. Remove relief valve group (2). 3. Remove four bolts and remove covers (3). Remove oil cooler by-pass valve (5), oil cooler by-pass valve spring (4) and spool (6). 4. Remove plug (7) and remove oil filter by-pass valve (8). The following steps are for the assembly of the oil filter base.5. Install by-pass valve (8) and plug (7).6. Install oil cooler by-pass valve (5), oil pump by-pass valve (6) and spring (4), then position covers (3) and install bolts.7. Position relief valve group (2) and install bolt (1). Install o-ring seals.End By:a. install oil filter base