106684-4431 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066844431


 

Information injection-pump assembly

ZEXEL 106684-4431 1066844431
106684-4431 INJECTION-PUMP ASSEMBLY
Rating:
68
Buy INJECTION-PUMP ASSEMBLY 106684-4431 zexel genuine, new aftermarket engine parts with delivery

Cross reference number

ZEXEL 106684-4431 1066844431


Zexel num
Bosch num
Firm num
Name
106684-4431 
 
   
INJECTION-PUMP ASSEMBLY

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8130
Bosch type code   EFEP215A
Nozzle   105780-0050
Bosch type code   DN6TD119NP1T
Nozzle holder   105780-2090
Bosch type code   EFEP215
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-4-1000
Overflow valve   131425-1620
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   255 255 255
Tester oil delivery pressure kgf/cm2   2.6 2.6 2.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.3 3.25 3.35
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   12.7
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   328 325 331
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the rack   *
Remarks
Rack position for standard point (point A) is same as 106684-4411 in row R.
 
Injection quantity adjustment_02
Adjusting point   -
Rack position   7.2+-0.5
Pump speed r/min   400 400 400
Average injection quantity mm3/st.   8.5 7 10
Max. variation between cylinders %   0 -15 15
Fixing the rack   *

Test data Ex:

Timing setting

Test data 106684-4431
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(30deg)




Information:

Gauges provide indications of engine performance. Be sure they are in good working order. You can determine what is the "normal" operating range by observing the gauges over a period of time.Noticeable changes in gauge readings indicate potential gauge or engine problems. This also applies to gauge readings that have changed significantly, but are still within specifications. The cause of any sudden or significant change in gauge readings should be determined and corrected. Contact your Caterpillar dealer for assistance as needed. Oil Pressure - Indicates engine oil pressure. The oil pressure should be greatest after starting a cold engine. Oil pressure should read between 240 and 480 kPa (35 and 70 psi) when: the engine is running between 600 and 2100 rpm with SAE 10W30 oil, at an operating oil temperature of 105°C (220°F). A lower pressure is normal at low idling speed.If the oil pressure gauge reading fluctuates after the load is stable:1. Remove the load.2. Reduce engine speed to low idle.3. Check and maintain the oil level.
Engine damage can result if the engine is operated with no oil pressure gauge reading. If no pressure is indicated, stop the engine.
Engine Oil Temperature - Indicates engine oil temperature. The purpose of the oil is to lubricate all moving parts inside the engine, and to cool the pistons and bearings. The oil cooler transfers the heat in the oil to the engine jacket water.If the cooling system cannot remove the necessary heat from the water, the engine oil cannot be properly cooled. Higher than normal oil temperature indicates a heat problem has occurred in the lubrication and/or cooling system, and a problem can occur with cylinder heads, liners, pistons or bearings. Maximum oil temperature is 110°C (230°F).Jacket Water Temperature - Indicates engine coolant temperature. It should normally indicate from 79 to 99°C (175 to 210°F). Higher temperatures may occur under certain conditions. Maximum allowable temperature is 105°C (220°F) with the cooling system pressurized.If the engine is operating above normal range and steam becomes apparent:1. Reduce the load and reduce the engine rpm.2. Inspect the engine for cooling system for leaks.3. Determine if the engine must be shutdown immediately or if the engine can be cooled by reducing the load. Inlet Air Temperature - Indicates inlet manifold air temperature. As the inlet air increases in temperature, the air expands, less oxygen is available in the cylinders, and less power is developed. As a result, at full speed position with a full load, the engine may be overloaded. Maximum inlet manifold air temperature is:* 110°C (230°F) for DITA engines* 163°C (325°F) for DIT engines Exhaust Stack Temperature - Indicates exhaust gas temperature. Maximum exhaust temperature is approximately 575°C (1065°F). Fuel Level - Indicates fuel level in the fuel tank. The electrically operated fuel level gauge registers only when the START/STOP (ignition) switch is ON. Fuel Pressure - Indicates fuel pressure to the injection pump. The indicator should register in the NORMAL (green) range.If the indicator moves to the OUT position or

Have questions with 106684-4431?





Group cross 106684-4431 ZEXEL

 
 
INJECTION-PUMP ASSEMBLY
106684-4431  
 
 
INJECTION-PUMP ASSEMBLY
 
 
INJECTION-PUMP ASSEMBLY

Komatsu 

9 400 617 682 
6215722190 
INJECTION-PUMP ASSEMBLY
SA12V140
F 019 Z20 201 
6215722191 
INJECTION-PUMP ASSEMBLY
SA12V140
Back to top