106684-4350 ZEXEL 9 400 611 542 BOSCH INJECTION-PUMP ASSEMBLY 9400611542 1066844350 3266501040


 

Information injection-pump assembly

BOSCH 9 400 611 542 9400611542
ZEXEL 106684-4350 1066844350
MITSUBISHI-HEAV 3266501040 3266501040
106684-4350 INJECTION-PUMP ASSEMBLY
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Buy INJECTION-PUMP ASSEMBLY 106684-4350 zexel genuine, new aftermarket engine parts with delivery

Service parts 106684-4350 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106068-3480
3. GOVERNOR
4. SUPPLY PUMP 105237-1690
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE 105664-0670
7. COUPLING PLATE 156638-8320
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105160-5020
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2) 21.6{220}
13. NOZZLE-HOLDER 105030-4900
14. NOZZLE 105025-2430
15. NOZZLE SET

Include in #1:

106684-4350 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 611 542 9400611542
ZEXEL 106684-4350 1066844350
MITSUBISHI-HEAV 3266501040 3266501040


Zexel num
Bosch num
Firm num
Name
106684-4350 
106684-4351 
9 400 611 542 
3266501040  MITSUBISHI-HEAV
INJECTION-PUMP ASSEMBLY
S12A2 * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8130
Bosch type code   EFEP215A
Nozzle   105780-0050
Bosch type code   DN6TD119NP1T
Nozzle holder   105780-2090
Bosch type code   EFEP215
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-4-1000
Overflow valve   131424-3420
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   255 255 255
Tester oil delivery pressure kgf/cm2   2.6 2.6 2.6
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left
  L
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.5 3.45 3.55
Rack position
Point A
  R=A
Beginning of injection position
Opposite to the driving side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   12.5
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   375 366 384
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the rack   *
Rack limit   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   6.4+-0.5
Pump speed r/min   325 325 325
Average injection quantity mm3/st.   18.5 15.5 21.5
Max. variation between cylinders %   0 -10 10
Fixing the rack   *

Test data Ex:

Timing setting

Test data 106684-4350
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(20deg)




Information:

Driver Techniques
The manner in which a vehicle is driven can have a dramatic effect on fuel consumption. Operators can maximize fuel economy and engine life by practicing the techniques of using minimum power and low engine rpm. The following tips can optimize fuel economy by making maximum use of the potential efficiency of the engine and vehicle.The 3176 can be programmed to ensure that the engine and vehicle are operated within specific limits for maximum fuel economy. (Refer to topic, Customer Specified Parameters, in this publication for information.)Caterpillar engines are designed to operate at lower engine rpm (speed) and have demonstrated excellent fuel savings and longer service life when operated in this manner.Starting Out
This truck engine does not require long warm-up times that waste fuel. Below 63°F (17°C), the 3176 system automatically idles at 1000 rpm. It takes just a few minutes in the summer and a bit longer in the winter to warm up the mechanical engine, and for the 3176 engine to reduce engine rpm to the programmed low idle rpm.A load can be applied to the engine after normal oil pressure is reached and the water temperature gauge begins to rise. To get the vehicle in motion, use a gear that will result in a smooth, easy start without increasing engine speed above low idle or slipping the clutch. Engage the clutch smoothly. Interrupted and jerky clutch engagement put stress on the drive train and wastes fuel.Keep engine rpm (speed) at a minimum. Use just enough rpm to pick up the next gear. This technique is called progressive shifting. It can improve fuel consumption and will not harm the engine.Progressive Shifting
Drive line efficiency is best in the low to mid rpm range (1100 to 1600 rpm) of the engine due to reduced frictional losses of the engine, transmission and rear axles. When accelerating under normal level road conditions, the engine should be operated in this most efficient rpm range by using only enough power to pick up the next higher gear. This technique of upshifting at the lowest possible rpm is called progressive shifting.Progressive shifting also reduces the time to accelerate to the desired vehicle speed. Top gear is reached sooner because engine rpm does not have to fall off as far to synchronize the gears of the transmission. The key to progressive shifting is to use minimum rpm, minimum power and upshift early while accelerating the truck.The 3176 can be programmed to limit engine acceleration above pre-programmed engine rpm settings. This feature encourages the operator to practice progressive shifting techniques.Refer to Driving Techniques for Maximum Fuel Economy, form LEDT5092 for more information.Cruising Speed
It's a simple fact that the faster a vehicle is driven, the more fuel it will consume. A few miles per hour (kilometers per hour) can make a significant difference in fuel economy.Increasing cruising speed from 55 to 65 mph (88 to 104 km/h) will increase fuel consumption of a typical class 8 truck approximately 1.0 mpg (0.4 km/L). A practice of

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