106684-4311 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066844311


 

Information injection-pump assembly

ZEXEL 106684-4311 1066844311
106684-4311 INJECTION-PUMP ASSEMBLY
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Cross reference number

ZEXEL 106684-4311 1066844311


Zexel num
Bosch num
Firm num
Name
106684-4311 
 
   
INJECTION-PUMP ASSEMBLY
14CA PE6P,6PD PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8130
Bosch type code   EFEP215A
Nozzle   105780-0050
Bosch type code   DN6TD119NP1T
Nozzle holder   105780-2090
Bosch type code   EFEP215
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-4-1000
Overflow valve   131425-1620
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.5 3.45 3.55
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   13.5
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   326 323 329
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the rack   *
Remarks
Standard point A's rack position same as row L
 
Injection quantity adjustment_02
Adjusting point   -
Rack position   7.6+-0.5
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   13 11.5 14.5
Max. variation between cylinders %   0 -15 15
Fixing the rack   *

Test data Ex:

Timing setting

Test data 106684-4311
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(150deg)




Information:

Torque for Standard Bolts, Nuts and Taperlock Studs
The following charts give general torques for bolts, nuts and taperlock studs of SAE Grade 5 or better quality.
Torques for Bolts and Nuts With Standard Threads
Torques for Taperlock Studs
Use these standard torque values for all fasteners unless otherwise specified in this publication or in the Service Manual.Torque for Metric Fasteners
This product uses 10.9 Grade metric fasteners.
Be very careful never to mix metric with customary (standard) fasteners. Mismatched or incorrect fasteners will cause engine damage or malfunction and may even result in personal injury.Original fasteners removed from the engine should be saved for reassembly whenever possible. If new fasteners are needed, they must be of the same size and grade as the ones that are being replaced.The material strength identification is usually shown on the bolt head by numbers (8.8, 10.9, etc.). Use these standard torque values unless otherwise specified in this publication or the Service Manual.The following charts give general torques for bolts and nuts with Metric Threads of SAE Grade 8.8 or better quality.
Torques for Bolts and Nuts with Metric Threads
Torque for Standard Hose Clamps-Worm Drive Band Type
The following chart gives the torques for initial installation of hose clamps on new hose and for reassembly or tightening of hose clamps on existing hose.
Torque for Constant Torque Hose Clamps
A constant torque hose clamp can be used in place of any standard hose clamp. Make sure the constant torque hose clamp is the same size as the standard clamp. Due to extreme temperature changes, hose will heat set. Heat setting causes hose clamps to loosen. Loose hose clamps can result in leaks. There have been reports of component failures caused by hose clamps loosening. The new, constant torque hose clamp will help prevent these failures.Each installation application can be different depending on the type of hose, fitting material and anticipated expansion or contraction of the hose and fittings. A torque wrench should be used for proper installation of the new, constant torque hose clamps. Constant torque hose clamps should be installed as follows:* To allow for maximum expansion, install clamps at 50 lb in (5.7 N m).* To allow for equal expansion and contraction, install clamps at 90 lb in (10.2 N m).* To allow for maximum contraction, install clamps at 125 lb in (14.1 N m).

Have questions with 106684-4311?





Group cross 106684-4311 ZEXEL

 
 
INJECTION-PUMP ASSEMBLY
9 400 611 471 
 
INJECTION-PUMP ASSEMBLY

Komatsu 

9 400 613 069 
6215711940 
INJECTION-PUMP ASSEMBLY
SA12V140
 
 
INJECTION-PUMP ASSEMBLY
106684-4311  
 
 
INJECTION-PUMP ASSEMBLY

Komatsu 

9 400 613 273 
6215711960 
INJECTION-PUMP ASSEMBLY
SA12V140

Mitsubishi-Heav 

9 400 611 906 
35A6501320 
INJECTION-PUMP ASSEMBLY
S6B3
9 400 612 468 
35A6511320 
INJECTION-PUMP ASSEMBLY
S6B3
9 400 613 070 
35A6521320 
INJECTION-PUMP ASSEMBLY
S6B3

Komatsu 

9 400 612 983 
6215711980 
INJECTION-PUMP ASSEMBLY
SA12V140
9 400 613 322 
6166711760 
INJECTION-PUMP ASSEMBLY
SA12V170

Mitsubishi-Heav 

9 400 611 542 
3266501040 
INJECTION-PUMP ASSEMBLY
S12A2
9 400 612 548 
3266521040 
INJECTION-PUMP ASSEMBLY
S12A2
9 400 612 810 
3266531040 
INJECTION-PUMP ASSEMBLY
S12A2
9 400 611 543 
3266502040 
INJECTION-PUMP ASSEMBLY
S12A2
9 400 612 549 
3266512040 
INJECTION-PUMP ASSEMBLY
S12A2
9 400 612 811 
3266522040 
INJECTION-PUMP ASSEMBLY
S12A2
9 400 611 628 
 
INJECTION-PUMP ASSEMBLY
9 400 612 281 
 
INJECTION-PUMP ASSEMBLY
SA12V140
 
 
INJECTION-PUMP ASSEMBLY
 
 
INJECTION-PUMP ASSEMBLY

Komatsu 

9 400 613 444 
6215712140 
INJECTION-PUMP ASSEMBLY
SA12V140
F 019 Z20 195 
6215712141 
INJECTION-PUMP ASSEMBLY
SA12V140
 
 
INJECTION-PUMP ASSEMBLY
SA12V140
 
 
INJECTION-PUMP ASSEMBLY
 
 
INJECTION-PUMP ASSEMBLY
 
 
INJECTION-PUMP ASSEMBLY

Komatsu 

9 400 617 678 
6215711871 
INJECTION-PUMP ASSEMBLY
SA12V140
F 019 Z20 196 
6215711872 
INJECTION-PUMP ASSEMBLY
SA12V140
9 400 611 629 
 
INJECTION-PUMP ASSEMBLY
 
 
INJECTION-PUMP ASSEMBLY
SA12V140
9 400 612 435 
 
INJECTION-PUMP ASSEMBLY
 
 
INJECTION-PUMP ASSEMBLY
 
 
INJECTION-PUMP ASSEMBLY

Komatsu 

9 400 617 679 
6215711990 
INJECTION-PUMP ASSEMBLY
SA12V140
F 019 Z20 197 
6215711991 
INJECTION-PUMP ASSEMBLY
SA12V140
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