106684-4120 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066844120 6166711650


 

Information injection-pump assembly

ZEXEL 106684-4120 1066844120
KOMATSU 6166711650 6166711650
106684-4120 INJECTION-PUMP ASSEMBLY
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Buy INJECTION-PUMP ASSEMBLY 106684-4120 zexel genuine, new aftermarket engine parts with delivery

Service parts 106684-4120 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106068-2400
3. GOVERNOR
4. SUPPLY PUMP 105237-4510
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105111-4501
11. Nozzle and Holder 6166-11-3100
12. Open Pre:MPa(Kqf/cm2) 26.0{265}
13. NOZZLE-HOLDER 105041-7111
14. NOZZLE 105015-9340
15. NOZZLE SET

Include in #1:

106684-4120 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 106684-4120 1066844120
KOMATSU 6166711650 6166711650


Zexel num
Bosch num
Firm num
Name
106684-4120 
106684-4121 
 
6166711650  KOMATSU
INJECTION-PUMP ASSEMBLY
SA12V170 * K 14CA PE6P,6PD PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8130
Bosch type code   EFEP215A
Nozzle   105780-0050
Bosch type code   DN6TD119NP1T
Nozzle holder   105780-2090
Bosch type code   EFEP215
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-4-1000
Overflow valve   131425-1620
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left
  L
Injection order   1-5-3-6- 2-4
Pre-stroke mm   2.8 2.75 2.85
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   17.4
Pump speed r/min   750 750 750
Average injection quantity mm3/st.   460 455 465
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the rack   *
Remarks
Standard point A's rack position same as 106682-4880 in row L.
 
Injection quantity adjustment_02
Adjusting point   -
Rack position   7.2+-0.5
Pump speed r/min   400 400 400
Average injection quantity mm3/st.   36.5 31.5 41.5
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Injection quantity adjustment_03
Remarks
Rack limit setting R = 18.9+0.2
 

Test data Ex:

Timing setting

Test data 106684-4120
(1)Pump vertical direction (2)Position of spline gear's aligning mark at No 1 cylinder's beginning of injection (key position) (3)B.T.D.C.: aa (4)-
----------
aa=34deg
----------
a=(130deg)




Information:

Caterpillar Reference MaterialSEBD0518 Know Your Cooling SystemSEBD0640 Oil and Your EngineSEBD0717 Diesel Fuels and Your EngineSEBD0970 Coolant and Your EngineSEBU5898 Cold Weather Recommendations Operation and Maintenance ManualSEBU6310 EMA Engine Oil Data BookSEHS7067 Fuels for Caterpillar Diesel EnginesSEHS7808 Special Instruction-6V3060 Low Emission System TesterSEHS8622 Using the FT1984 Air-To-Air Aftercooler Leak Test GroupSELF5052 Emission Related Components WarrantyLEDT5092 Driving Techniques For Maximum Fuel EconomyLEBT8121 Truck Engine Application and Installation GuideLEGT5087 Truck Engine Application and Installation GuideLEKQ3363 Caterpillar Engine Data Sheet 60.1 - "Fuels Recommended For Use In Caterpillar Truck Engines"LEXT7056 Performance Analysis Report (PAR) Testing for 3406B PEEC Truck EnginesSEHS9031 Storage Procedure for Caterpillar ProductsSENRXXXX 3406B PEEC Service Manual (8TC1 and Up, 5YG1-UP) (Contact your Caterpillar dealer for the correct Service Manual for your engine).SEBR0514 Low Emission SystemSEBF8029 Index to Guidelines for Reusable Parts and Salvage OperationsSEBF8062 Guideline for Reusable Parts - Cleaning and Inspection of Air FiltersSEBD0794 3400 Engine-Major Component Performance GuidePEDP7122 Question & Answer BookletPEHP7504 CAT Engine Oil Spec SheetsPEHP7505 CAT Diesel Engine Oil Spec SheetsAll of the above publications are available through your Caterpillar dealer. The following Special Instructions pertain to the operation, maintenance, diagnostic tooling and programming of the PEEC system. Some of these publications will be included in the tool kits, the others will be available thru your Caterpillar dealer.SEHS8741 Using the 8C5919 3406B PEEC Service Program ModuleSEHS8742 Using the 8T8697 Electronic Control Analyzer Programmer (ECAP)SEHS8743 Using the 8C4629 Digital Diagnostic Tool DDT with the 3406B Programmable Electronic Engine Control PEEC ModuleSEHS8746 Using the 1U5540 Tool GroupSEHS8747 PEEC Screen Map(s).All of the above publications are available through your Caterpillar dealer. Additional Reference MaterialASTM D217-68 - Worked PenetrationASTM D2896 TBN MeasurementsASTM Specs can normally be obtained from your local technological society, library or college.SAE J313 Diesel FuelsSAE J754 NomenclatureSAE J183 ClassificationSAE Specs can be found in your SAE handbook or can be obtained from your local library, college or technological society.

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Group cross 106684-4120 ZEXEL

Komatsu 

9 400 617 660 
6215711840 
INJECTION-PUMP ASSEMBLY
SA12V140
 
 
INJECTION-PUMP ASSEMBLY
SA12V140

Komatsu 

9 400 617 661 
6215711550 
INJECTION-PUMP ASSEMBLY
SA12V140
106684-4120  

106684-4121 
 
6166711650 
INJECTION-PUMP ASSEMBLY
SA12V170
9 400 617 662 
6166711651 
INJECTION-PUMP ASSEMBLY
SA12V170
 
 
INJECTION-PUMP ASSEMBLY
 
 
INJECTION-PUMP ASSEMBLY
 
 
INJECTION-PUMP ASSEMBLY
SA12V140

Komatsu 

9 400 617 663 
6215711340 
INJECTION-PUMP ASSEMBLY
SA12V140
F 019 Z20 187 
6215711341 
INJECTION-PUMP ASSEMBLY
SA12V140
 
 
INJECTION-PUMP ASSEMBLY
 
 
INJECTION-PUMP ASSEMBLY
SA12V140

Komatsu 

9 400 617 664 
6215711640 
INJECTION-PUMP ASSEMBLY
SA12V140
F 019 Z20 188 
6215711641 
INJECTION-PUMP ASSEMBLY
SA12V140

Mitsubishi-Heav 

 
35A6501340 
INJECTION-PUMP ASSEMBLY
S6A3
9 400 617 665 
35A6511340 
INJECTION-PUMP ASSEMBLY
S6A3

Komatsu 

9 400 617 666 
6166711560 
INJECTION-PUMP ASSEMBLY
SA12V170
9 400 617 667 
6166711570 
INJECTION-PUMP ASSEMBLY
SA12V170
9 400 617 668 
6215711240 
INJECTION-PUMP ASSEMBLY
SA12V140
9 400 610 987 
 
INJECTION-PUMP ASSEMBLY
 
 
INJECTION-PUMP ASSEMBLY
SA12V140

Komatsu 

9 400 617 669 
6215711660 
INJECTION-PUMP ASSEMBLY
SA12V140
F 019 Z20 189 
6215711661 
INJECTION-PUMP ASSEMBLY
SA12V140
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