106684-4030 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066844030 6215711520


 

Information injection-pump assembly

ZEXEL 106684-4030 1066844030
KOMATSU 6215711520 6215711520
106684-4030 INJECTION-PUMP ASSEMBLY
Rating:
25
Buy INJECTION-PUMP ASSEMBLY 106684-4030 zexel genuine, new aftermarket engine parts with delivery

Cross reference number

ZEXEL 106684-4030 1066844030
KOMATSU 6215711520 6215711520


Zexel num
Bosch num
Firm num
Name
106684-4030 
106684-4033 
 
6215711520  KOMATSU
INJECTION-PUMP ASSEMBLY
SA12V140 *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8130
Bosch type code   EFEP215A
Nozzle   105780-0050
Bosch type code   DN6TD119NP1T
Nozzle holder   105780-2090
Bosch type code   EFEP215
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   131425-1620
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.5 3.45 3.55
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   12.3
Pump speed r/min   1050 1050 1050
Average injection quantity mm3/st.   261 259 263
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the rack   *
Remarks
Standard point A's rack position same as row L
 
Injection quantity adjustment_02
Adjusting point   -
Rack position   7.7+-0.5
Pump speed r/min   375 375 375
Average injection quantity mm3/st.   29 27.5 30.5
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Injection quantity adjustment_03
Remarks
Rack limit setting R = 14.9+0.2
 

Test data Ex:

Timing setting

Test data 106684-4030
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(150deg)




Information:


Exhaust brakes should not be used as a primary or service brake.
Auxiliary engine braking devices are approved for use on the 3406B PEEC Engine.Compression Brake
Operation (Jacobs Brake or Pacific Brake)
The Jacobs Engine Brake should not be used as a primary or service brake. Do not allow the engine to exceed 2300 rpm. However, engines equipped with a Jacobs Engine Brake should not normally be operated above 2100 rpm.
The Jacobs Engine Brake is an engine attachment that converts a diesel engine into an air compressor. Its function is to slow the vehicle and reduce brake wear.Operating Controls-Compression Brake
The Jacobs Engine Brake controls may include a dash mounted module or an ON/OFF switch and a three position switch with "Lo" and "Hi" depending on how many cylinders of braking desired. Refer to the OEM vehicle manual for the type of operating controls that your vehicle is equipped with.The PEEC ECM monitors the clutch, brake, throttle position and engine rpm to determine when the Jacobs Brake can operate. It may take up to two seconds before Jacobs Brake activates.Since the Jacobs Engine Brake is most effective at rated engine rpm, gear selection is very important. Gearing down the vehicle, within the limits of rated engine rpm, makes the engine brake a more effective retarder. Maximum retarding occurs at higher engine rpm.Cruise Control (If Equipped) OFF
With the Cruis Control (CC) in the OFF position the Jacobs Engine Brake will function like any vehicle and engine that is not equipped with Cruise Control (CC).Cruise Control (If Equipped) ON
The driver must apply the service brake approximately two seconds and then release the service brake pedal. If the retarder "Latch" mode has been programmed, the retarder will continue to slow the vehicle. To release or deactivate the retarder, the clutch or throttle foot pedal must be depressed or the engine rpm drop to 950 rpm.When using "Coast" mode, the Jacobs Brake should activate within two seconds after the brake pedal is applied and remain on as long as the brake pedal is applied. At the time the brake pedal is applied, the Cruise Control (CC) will deactivate.For information on adjustment to Jacobs Brake slave piston lash, refer to PM Level 2-Engine Valve Lash. Refer to Jacobs Brake Troubleshooting Manual, Form SENR4251 for information regarding this auxiliary braking system.There are differences in exhaust braking devices from those with little or no leakage when activated to those with a great deal of leakage.Sliding Gate Type (Williams Blue Ox)
This type of exhaust brake allows minimal leakage and must have a relief orifice to limit the maximum exhaust manifold back pressure to 50 psi (345 kPa) at maximum engine braking rpm. Flapper Type (Pacific)
With this type of exhaust brake, there is usually leakage around the movable plate. To obtain 50 psi (345 kPa) or 70 psi (485 kPa) performance level braking, a small hole would likely be required. The maximum permissible exhaust back pressure at maximum engine braking rpm is measured at the 1/4 NPT hole in the exhaust

Have questions with 106684-4030?





Group cross 106684-4030 ZEXEL

Daihatsu 

9 400 613 321 
M141400050A 
INJECTION-PUMP ASSEMBLY
M3
 
M141400050BZ 
INJECTION-PUMP ASSEMBLY
M3
 
M141400050CZ 
INJECTION-PUMP ASSEMBLY
M3

Komatsu 

 
6215711140 
INJECTION-PUMP ASSEMBLY
SA12V140
 
6215711141 
INJECTION-PUMP ASSEMBLY
SA12V140
 
 
INJECTION-PUMP ASSEMBLY
9 400 611 397 
 
INJECTION-PUMP ASSEMBLY
SA12V140

Komatsu 

9 400 617 654 
6215711142 
INJECTION-PUMP ASSEMBLY
SA12V140
 
6215711220 
INJECTION-PUMP ASSEMBLY
SA12V140
 
6215711221 
INJECTION-PUMP ASSEMBLY
SA12V140
 
 
INJECTION-PUMP ASSEMBLY

Komatsu 

9 400 617 655 
6215711222 
INJECTION-PUMP ASSEMBLY
SA12V140
106684-4030  

106684-4033 
 
6215711520 
INJECTION-PUMP ASSEMBLY
SA12V140
 
6215711521 
INJECTION-PUMP ASSEMBLY
SA12V140
 
 
INJECTION-PUMP ASSEMBLY
SA12V140

Komatsu 

9 400 617 656 
6215711522 
INJECTION-PUMP ASSEMBLY
SA12V140
 
6215711180 
INJECTION-PUMP ASSEMBLY
SA12V140
 
 
INJECTION-PUMP ASSEMBLY
SA12V140

Komatsu 

9 400 613 068 
6215711181 
INJECTION-PUMP ASSEMBLY
SA12V140

Mitsubishi-Heav 

9 400 610 315 
35A6501330 
INJECTION-PUMP ASSEMBLY
S6A3
 
 
INJECTION-PUMP ASSEMBLY

Mitsubishi-Heav 

9 400 610 986 
35A6511330 
INJECTION-PUMP ASSEMBLY
S6A3
9 400 612 547 
35A6521330 
INJECTION-PUMP ASSEMBLY
S6A3
9 400 612 809 
35A6531330 
INJECTION-PUMP ASSEMBLY
S6A3

Shinko-Engin. 

9 400 617 657 
0170095390 
INJECTION-PUMP ASSEMBLY
S12V15D

Komatsu 

 
6215751140 
INJECTION-PUMP ASSEMBLY
12M140
 
6215751141 
INJECTION-PUMP ASSEMBLY
12M140
9 400 613 346 
6215751142 
INJECTION-PUMP ASSEMBLY
12M140
 
6215751120 
INJECTION-PUMP ASSEMBLY
12M140
 
6215751121 
INJECTION-PUMP ASSEMBLY
12M140
9 400 617 658 
6215751122 
INJECTION-PUMP ASSEMBLY
12M140
 
 
INJECTION-PUMP ASSEMBLY

Komatsu 

9 400 617 659 
6215711620 
INJECTION-PUMP ASSEMBLY
SA12V140
Back to top