106682-9851 ZEXEL 9 400 611 396 BOSCH INJECTION-PUMP ASSEMBLY 9400611396 1066829851 6162751580


 

Information injection-pump assembly

BOSCH 9 400 611 396 9400611396
ZEXEL 106682-9851 1066829851
KOMATSU 6162751580 6162751580
106682-9851 INJECTION-PUMP ASSEMBLY
Rating:
80
Buy INJECTION-PUMP ASSEMBLY 106682-9851 zexel genuine, new aftermarket engine parts with delivery

Service parts 106682-9851 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106068-3380
3. GOVERNOR 105447-2350
4. SUPPLY PUMP 105237-1541
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE 105664-0390
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105111-4641
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2) 26.0{265}
13. NOZZLE-HOLDER 105041-7141
14. NOZZLE 105025-0870
15. NOZZLE SET

Include in #1:

106682-9851 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 611 396 9400611396
ZEXEL 106682-9851 1066829851
KOMATSU 6162751580 6162751580


Zexel num
Bosch num
Firm num
Name
106682-9851 
9 400 611 396 
6162751580  KOMATSU
INJECTION-PUMP ASSEMBLY
SA6D170 K 14CA INJECTION PUMP ASSY PE6P,6PD PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8130
Bosch type code   EFEP215A
Nozzle   105780-0050
Bosch type code   DN6TD119NP1T
Nozzle holder   105780-2090
Bosch type code   EFEP215
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-4-1000
Overflow valve   131425-1620
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   255 255 255
Tester oil delivery pressure kgf/cm2   2.6 2.6 2.6
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left
  L
Injection order   1-5-3-6- 2-4
Pre-stroke mm   2.8 2.75 2.85
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   13
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   396 391 401
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the lever   *
Boost pressure kPa   46 46
Boost pressure mmHg   345 345
Injection quantity adjustment_02
Adjusting point   C
Rack position   8+-0.5
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   39.5 34.5 44.5
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Injection quantity adjustment_03
Adjusting point   E
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   370 370 390
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Rack limit   *
Boost compensator adjustment
Pump speed r/min   700 700 700
Rack position   12
Boost pressure kPa   23.3 16.6 30
Boost pressure mmHg   175 125 225
Boost compensator adjustment_02
Pump speed r/min   700 700 700
Rack position   13.3
Boost pressure kPa   36.7 34 39.4
Boost pressure mmHg   275 255 295

Test data Ex:

Governor adjustment

Test data 106682-9851
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Rack difference between N = N1 and N = N2
----------
K=14 N1=1000r/min N2=700r/min
----------

Speed control lever angle

Test data 106682-9851
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=5deg+-5deg b=28deg+-5deg

Stop lever angle

Test data 106682-9851
N:Normal S:Stop the pump. (1)Pump speed aa and rack position bb (to be sealed at delivery)
----------
aa=0r/min bb=1-0.5mm
----------
a=37deg+-5deg b=(73deg)

Timing setting

Test data 106682-9851
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(40deg)




Information:

Fluid Penetration
Always use a board or cardboard when checking for a leak. Escaping fluid under pressure, even a pin-hole size leak, can penetrate body tissue, causing serious injury, and possible death.If fluid is injected into your skin, it must be treated by a doctor familiar with this type of injury immediately.Asbestos Information
Caution should be used to avoid breathing dust that may be generated when handling components containing asbestos fibers. If this dust is inhaled, it can be hazardous to your health.Components in Caterpillar products that may contain asbestos fibers are brake pads, brake band and lining assemblies, clutch plates and some gaskets.The asbestos used in these components is usually bound in a resin or sealed in some way. Normal handling is not hazardous as long as airborne dust which contains asbestos is not generated.If dust which may contain asbestos is present, there are several common sense guidelines that should be followed.* Never use compressed air for cleaning.* Avoid brushing or grinding of asbestos containing materials.* For clean up, use wet methods or a vacuum equipped with a high efficiency particulate air (HEPA) filter.* Use exhaust ventilation on permanent machining jobs.* Wear an approved respirator if there is no other way to control the dust.* Comply with applicable rules and regulations for the work place (for example in the U.S.A., OSHA requirements as set forth in 29 CFR 1910.1001).* Follow environmental rules and regulations for disposal of asbestos.* Avoid areas where asbestos particles may be in the air.Lines, Tubes And Hoses
Do not bend or strike high pressure lines. Do not install bent or damaged lines, tubes or hoses.Repair any loose or damaged fuel and oil lines, tubes and hoses. Leaks can cause fires.Inspect all lines, tubes and hoses carefully. Do not use your bare hands to check for leaks. Tighten all connections to the recommended torque.* End fittings damaged or leaking.* Outer covering chafed or cut and wire reinforcing exposed.* Outer covering ballooning locally.* Evidence of kinking or crushing of the flexible part of the hose.* Armoring embedded in the outer cover.* End fittings displaced.Burn Prevention
Do not touch any part of an operating engine. Allow the engine to cool before any repairs are performed on the engine.Relieve all pressure in air, oil, fuel or cooling systems before any lines, fittings or related items are disconnected or removed.Coolant
To prevent personal injury, do not step up on engine to remove the filler cap, if applicable. Use an adequate ladder.At operating temperature, the engine coolant is hot and under pressure. The radiator and all lines to heaters or the engine contain hot water. When pressure is relieved rapidly, this hot water can turn into steam.Any contact with hot water or steam can cause severe burns.Check the coolant level only after the engine has been stopped and the filler cap is cool enough to remove with your bare hand.Remove the cooling system filler cap slowly to relieve pressure.Supplemental cooling system additive contains alkali. To prevent personal injury, avoid contact with the skin and

Have questions with 106682-9851?





Group cross 106682-9851 ZEXEL

9 400 619 809 
 
INJECTION-PUMP ASSEMBLY

Komatsu 

9 400 619 960 
6152751340 
INJECTION-PUMP ASSEMBLY
6M125A
9 400 619 875 
 
INJECTION-PUMP ASSEMBLY
6M125A
 
 
INJECTION-PUMP ASSEMBLY

Komatsu 

9 400 617 642 
6152751341 
INJECTION-PUMP ASSEMBLY
6M125AP-2
 
6152751342 
INJECTION-PUMP ASSEMBLY
6M125AP-2
9 400 613 082 
6215711880 
INJECTION-PUMP ASSEMBLY
SA12V140

Mitsubishi-Heav 

9 400 617 643 
35A6500350 
INJECTION-PUMP ASSEMBLY
S6A3
F 019 Z20 184 
35A6510350 
INJECTION-PUMP ASSEMBLY
S6A3

Komatsu 

9 400 617 644 
6162752170 
INJECTION-PUMP ASSEMBLY
SA6D170
9 400 617 645 
6162732470 
INJECTION-PUMP ASSEMBLY
SA6D170
 
 
INJECTION-PUMP ASSEMBLY

Komatsu 

106682-9851  
9 400 611 396 
6162751580 
INJECTION-PUMP ASSEMBLY
SA6D170
 
 
INJECTION-PUMP ASSEMBLY

Komatsu 

9 400 619 961 
6152751280 
INJECTION-PUMP ASSEMBLY
6M117A-3
9 400 617 646 
6152751281 
INJECTION-PUMP ASSEMBLY
6M117A-3
 
6152751282 
INJECTION-PUMP ASSEMBLY
6M117A-3
 
 
INJECTION-PUMP ASSEMBLY

Komatsu 

 
6152751320 
INJECTION-PUMP ASSEMBLY
6M117A-3
9 400 617 647 
6152751321 
INJECTION-PUMP ASSEMBLY
6M117A-3
 
6152751322 
INJECTION-PUMP ASSEMBLY
6M117AP-3
 
 
INJECTION-PUMP ASSEMBLY

Komatsu 

9 400 613 393 
6212712120 
INJECTION-PUMP ASSEMBLY
SA6D140
9 400 617 648 
6162752240 
INJECTION-PUMP ASSEMBLY
SA6D170
Back to top